FAI Quality Inspector
Job in
Exeter, Rockingham County, New Hampshire, 03833, USA
Listed on 2026-09-13
Listing for:
Costello/April Design Inc
Full Time
position Listed on 2026-09-13
Job specializations:
-
Quality Assurance - QA/QC
Quality Control - QC Analysts/Managers, Production QC/QA -
Manufacturing / Production
Production QC/QA
Job Description & How to Apply Below
The Quality Control Inspector II performs independent inspection of machined and brazed aluminum components and assemblies used in Aerospace and Defense applications, with a focus on completing FAI (First Article Inspection). This role requires proficiency in blueprint interpretation, GD&T application, and the use of precision measuring equipment. The inspector works with minimal supervision and serves as a technical resource to production teams.
This position reports to the Director of Quality.
- Strives towards a culture of proactive safety.
- Perform visual, mechanical, dimensional, and functional inspection of raw materials, components (CNC-machined and brazed), assemblies, and final products to ensure compliance with specifications.
- Interpret mechanical drawings using ASME Y14.5M dimensioning and tolerancing standards.
- Use precision measuring equipment, including micrometers, calipers, comparators, dial indicators, fixtures, gauges, surface plate setups, and CMMs as applicable.
- Operate CMM equipment for in-process and final inspections (training provided if needed).
- Perform First Article Inspections (FAI) in accordance with AS9102 requirements, including creation, verification, and documentation of all required forms and objective evidence.
- Completes the FAIs required to support the business operation to ensure successful and timely completion.
- Works with Quality Assurance representatives to complete other required reports (e.g., PPAP, PFMEA, etc.),
- Identify workmanship or material defects and initiate Non-Conforming Material Reports (NCMR).
- Assist Quality Engineers in investigating nonconformances and supporting CAPA activities.
- Complete and maintain accurate inspection documentation and records.
- Work from written instructions, procedures, statistical process controls, and engineering drawings.
- Learn the basics of C/A Design manufacturing processes to be able to provide analysis support for quality specifications and quality problems by addressing inspection-related issues.
- Ensure inspection equipment is properly calibrated and maintained prior to use.
- Other duties as assigned.
- High School Diploma, or General Education Degree (GED).
- 2-5 years of quality inspection experience in a manufacturing or machine shop environment.
- Practical understanding and application of GD&T.
- Experience using a variety of precision inspection instruments.
- Hands on experience performing First Article Inspections (FAI) and completing AS9102 documentation.
- Strong attention to detail and documentation accuracy.
- Proficiency with Microsoft Office.
- Strong verbal communication and problem-solving skills.
- Medical, dental, and vision insurance
- Generous Paid Time Off (PTO)
- Additional 40 hours of Sick Time
- Competitive 401(k) plan with employer matching contributions
- Relocation assistance for eligible roles
- Climate-controlled facility
- Subsidized vending and on-site break areas
- Complimentary coffee and refreshments
- Clean, modern work environment with advanced equipment and technology
- Opportunities for career growth within a stable, growing aerospace manufacturing organization
- Ability to stand and walk for extended periods throughout the work shift.
- Ability to frequently use hands and fingers to operate machine controls, tools, and measuring instruments.
- Ability to lift, carry, push, and pull materials and components weighing up to 40 pounds, with or without reasonable accommodation.
- Ability to bend, stoop, kneel, crouch, and reach as required to load, unload, and inspect parts and equipment.
- Ability to perform repetitive motions involving the hands, wrists, and arms.
- Ability to visually inspect parts, interpret and read blueprints, technical drawings, work instructions, and use gauges, and measuring devices.
- Ability to distinguish colors, dimensions, and surface defects when performing quality inspections.
- Ability to hear and communicate effectively in a manufacturing environment.
- Ability to safely operate equipment in a fast-paced production setting while wearing required personal protective equipment (PPE), including safety glasses, hearing protection, safety shoes, and other equipment as required.
- Ability to work in an environment with exposure to machine noise, metal chips, cutting fluids, lubricants, and varying temperatures.
- Ability to maintain regular attendance and work scheduled shifts, including overtime as required.
- Manufacturing environment with exposure to moving mechanical equipment.
- Frequent…
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