Director of Process Engineering

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The Director of Process Engineering is responsible for leading the development, optimization, and scale-up of manufacturing processes to support Mott Corporation's growth across Semiconductor, Aerospace & Defense, and Industrial markets. This role drives process stability, improves yield and cost performance, and ensures successful industrialization of new products.

Reporting to senior operations leadership, the Director will lead a team of process engineers and collaborate closely with Operations, R&D, and Quality to deliver reliable, scalable manufacturing processes for highly technical and mission-critical applications.

** Key Responsibilities*
* ** 1. Market-Aligned Process Development*
* Lead process engineering efforts aligned to Mott's three core markets, ensuring each manufacturing environment meets its unique requirements:

+ Ultra-high purity, contamination-free manufacturing for Semiconductor customers

+ High-reliability and regulated production for Aerospace & Defense programs

+ Efficient, scalable production for Industrial markets

+ Ensure all processes meet customer, regulatory, and product performance requirements

+ Drive alignment between process capability and market-specific technical demands

** 2. Process Optimization & Manufacturing Support*
* Own process performance metrics and drive continuous improvement across all assigned manufacturing areas:

+ Yield and First Pass Yield (FPY) improvement

+ Throughput optimization and cycle time reduction

+ Scrap and rework reduction programs

+ Lead root cause analysis and structured problem-solving for manufacturing and quality issues

+ Standardize and document processes, work instructions, and best practices

** 3. New Product Introduction (NPI) & Scale-Up*
* Partner with R&D and cross-functional teams to accelerate new product industrialization:

+ Lead Design-for-Manufacturability (DFM) reviews and production readiness activities

+ Support transition from R&D to production, ensuring robust and repeatable processes

+ Implement and enforce APQP, PFMEA, and process validation disciplines

+ Collaborate across functions to accelerate time-to-market for new programs

** 4. Process Capability & Technology Development*
* Drive advancement of core manufacturing technologies:

+ Develop and improve manufacturing processes in advanced materials processing (e.g., powder metals, sintering, purification)

+ Optimize precision machining and fabrication capabilities

+ Enhance cleaning and assembly processes for high-spec environments

+ Support evaluation and implementation of new equipment, tooling, and automation

+ Drive continuous improvement in process capability and repeatability

** 5. Continuous Improvement & Performance Management*
* + Lead Lean and Six Sigma initiatives to improve productivity and reduce cost

+ Establish process KPI dashboards and drive accountability to performance targets

+ Identify and execute cost-out and efficiency improvement initiatives

** 6. Team Leadership & Development*
* + Lead, coach, and develop a team of Process Engineers

+ Build technical capabilities aligned to Semiconductor, A&D, and Industrial needs

+ Foster a culture of ownership, accountability, and continuous improvement

+ Partner with leadership to recruit and retain top technical talent

** 7. Cross-Functional Collaboration*
* This role demands tight integration with the broader organization:

+ Operations - support daily manufacturing execution and escalation resolution

+ R&D / Engineering - ensure smooth technology transfer and DFM alignment

+ Quality - ensure process control, validation, and regulatory compliance

+ Engage in customer-facing technical discussions for complex applications as needed

** Key Performance Metrics*
* Success in this role will be measured against the following metrics:

** Key Metric Description*
* ** Yield / FPY Improvement*
* First Pass Yield targets across Semiconductor, A&D, and Industrial lines

** Process Capability (Cp/Cpk)*
* Statistical process control where applicable; drives repeatability

** Cycle Time Reduction*
* Throughput improvements and bottleneck elimination

** Scrap & Cost Reduction*
* Waste elimination via Lean and Six Sigma initiatives

** NPI Launch Success & Speed*
* On-time, on-spec new product introductions with validated processes

** Process Stability & Repeatability*
* Standardized work instructions and documented best practices

** Qualifications*
* Required Qualifications

+ 10-15 years of progressive experience in process engineering within a manufacturing…