Sr. DCS Controls Engineer - ABB

Responsibilities:

• Develop, configure, and maintain Distributed Control Systems (DCS) for industrial automation projects
• Design and implement control strategies, logic diagrams, and system architectures for process control applications
• Assist sales with project scope changes (adds/deducts) and provide technical input during proposal development
• Develop and maintain detailed Bills of Materials (BOM) and support project budgeting (equipment and labor)
• Configure HMI/SCADA interfaces, graphics, alarms, and data historian systems
• Perform system integration including PLC, DCS, and third-party device communications
• Calculate and document system loads including heat, motor, and power distribution requirements
• Support control panel design, review electrical drawings, and ensure compliance with project specifications
• Conduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) for DCS systems
• Perform system installations, startups, commissioning, and on-site troubleshooting
• Provide operator training and develop system documentation (O&M manuals, functional descriptions, etc.)
• Maintain clear communication with customers, project managers, and internal teams
• Provide remote and on-site technical support, including after-hours response as needed
• Ensure adherence to project schedules, budgets, and quality standards
• Identify opportunities for system improvements and provide recommendations to customers and internal teams
• Support Sales Team by identifying new opportunities and technical solutions

• Strong customer focus and commitment to service excellence
• Continuous improvement mindset with a desire to learn and grow
• Excellent written and verbal communication skills
• High level of integrity, professionalism, and accountability
• Organized with strong prioritization and time management skills
• Positive attitude and team-oriented approach
• Punctual and dependable with the ability to manage multiple projects

• Experience programming and configuring major DCS platforms (e.g., Emerson Delta
  
  V, Honeywell Experion, ABB, Siemens PCS7, Rockwell Plant
  
  PAx)
• Strong understanding of process control principles (PID loops, batch control, sequencing, etc.)
• Advanced troubleshooting of control systems, instrumentation, and industrial networks
• Experience with HMI/SCADA development and alarm management
• Knowledge of industrial communication protocols (Ethernet/IP, Modbus, Profibus, OPC, etc.)
• Familiarity with PLC systems and integration with DCS environments
• Working knowledge of the National Electrical Code (NEC) and UL508 standards
• Proficient with AutoCAD Electrical for control panel and system design
• Proficient with Microsoft Office Suite and documentation tools
• Experience with instrumentation, calibration, and field devices

• Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, or related field
• 3–5+ years of experience in DCS programming, process automation, or controls engineering
• Experience in industrial environments such as manufacturing, utilities, or process industries preferred

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