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Manufacturing Engineer

Job in Florence, Boone County, Kentucky, 41022, USA
Listing for: Movement Search & Delivery
Full Time position
Listed on 2026-02-21
Job specializations:
  • Manufacturing / Production
    Manufacturing Engineer, Maintenance Technician / Mechanic, Automation Engineering, Quality Engineering
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

We're seeking a hands-on Maintenance Technician with deep expertise in warp knitting machines to drive reliability, uptime, and process optimization in our high-volume textile/technical fabrics production environment. You'll serve as the go-to subject matter expert for warp knitting equipment maintenance, troubleshooting, and continuous improvement — ensuring machines run at peak performance while reducing downtime, scrap, and costs.

Key Responsibilities
  • Perform hands-on preventive and corrective maintenance on warp knitting machines (e.g., Karl Mayer, Liba, or equivalent high-speed models), including mechanical, pneumatic, electronic, and control system repairs
  • Diagnose and troubleshoot complex machine issues (guide bar failures, needle damage, patterning faults, yarn feed problems, drive systems, oiling/lubrication systems, electronic controls) to minimize unplanned downtime
  • Lead machine setup, changeovers, and pattern adjustments for new styles/products while optimizing settings for quality and throughput
  • Develop and implement preventive maintenance schedules, standard work instructions, and spare parts strategies specific to warp knitting equipment
  • Analyze production data, downtime logs, and quality metrics to identify root causes of defects or inefficiencies; drive corrective actions and kaizen improvements
  • Collaborate with production, quality, and maintenance teams to reduce scrap, improve first-pass yield, and increase overall equipment effectiveness (OEE)
  • Support new equipment installation, commissioning, and validation for warp knitting lines (including integration of automation or monitoring systems)
  • Train operators and technicians on proper machine operation, basic maintenance, and troubleshooting techniques
  • Ensure compliance with safety standards, lockout/tagout procedures, and regulatory requirements in a manufacturing setting
  • Participate in continuous improvement projects (Lean, Six Sigma tools) focused on cost reduction, capacity increase, and process stability
Required Qualifications
  • 3+ years of direct, hands-on experience maintaining and troubleshooting warp knitting machines (Karl Mayer, Tricot, Raschel, Liba, or similar high-performance warp knit equipment required)
  • Strong mechanical aptitude with proven ability to disassemble/reassemble complex machinery, replace components (needles, sinkers, guide bars, cams, etc.), and perform precision alignments
  • Familiarity with warp knitting processes, yarn behaviors, pattern mechanisms, and common failure modes
  • Proficiency reading mechanical drawings, electrical schematics, and pneumatic/hydraulic diagrams
What We Offer
  • Competitive salary + annual performance bonus
  • 401(k) with company match
  • Modern, safety-focused facility with a collaborative team culture
  • Opportunity to make a direct impact on production reliability and company growth
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