Repack Technician

About AESC

AESC is a global leader in battery technology and energy storage solutions, supplying advanced lithium‑ion battery systems to the world's leading electric vehicle manufacturers. Our Blythewood, South Carolina facility supports a BMW EV battery repack operation and is part of AESC’s growing North American manufacturing footprint. We are building a high‑performance team committed to quality, safety, continuous improvement, and operational excellence.

The Repack Technician performs visual inspection, testing (if required), and repack of BMW EV battery modules as part of AESC’s repack operation in Blythewood, SC. This role requires strict adherence to documented work instructions, safety protocols, and quality standards. The Repack Technician works as part of a production team and is expected to maintain high throughput while meeting all quality and safety requirements.

We are hiring for both 1st Shift and 2nd Shift. Shift assignment will be discussed during the interview process. Candidates must be available for their assigned shift and willing to support cross‑shift coverage as operational needs require.

• Perform visual inspection, testing (if required) and repack of EV batteries following standardized work instructions.
• Inspect components for physical damage, defects, and non‑conformances and document findings accurately.
• Operate hand tools, fixtures, various material handling equipment (including electric walkie stacker lifts and pallet jacks) and production equipment safely and correctly.
• Follow all electrical “live cell” safety protocols when handling high‑voltage battery cells, including use of PPE.
• Maintain a clean, organized, and compliant workstation in accordance with 5S standards.
• Record production data, process deviations, and quality observations in tracking systems.
• Communicate defects, line stoppages, or safety concerns to the Team Leader or Supervisor immediately.
• Participate in daily team meetings, continuous improvement activities, and training sessions.
• Support new associate onboarding and knowledge transfer as directed.
• Comply with all AESC safety policies, including battery fire protocols and incident reporting requirements.

• High school diploma or GED.
• Minimum 1 year of manufacturing, assembly, or production experience.
• Ability to read and follow written work instructions and standard operating procedures.
• Basic mechanical aptitude, including use of hand and torque tools.
• Ability to work in a production environment with physical requirements including standing for extended periods and lifting up to 35 lbs.
• Attention to detail and commitment to quality output.
• Preferred:
  • Experience in automotive, battery, or electronics manufacturing.
  • Familiarity with 5S, lean manufacturing, or continuous improvement practices.
  • Prior experience handling or working near high‑voltage systems (with required safety training).

At AESC, we are committed to providing Equal Employment Opportunity (EEO) to all individuals. We participate in E‑Verify and will provide the federal government with your Form I‑9 information to confirm that you are authorized to work in the U.S.

• Ability to sit for extended periods of time.
• Ability to read, write, speak, hear; stand; walk; use hands to finger, handle, or feel; reach and lift with hands and arms frequently throughout the day.
• Required to occasionally lift, push, pull and/or move up to 10 pounds and occasionally required to lift, push, pull and/or move up to 35 pounds.

The work environment is primarily an automated manufacturing plant with a concrete floor and is characterized by some temperature extremes, moderate noise, and…