Engineer Process

Location: Medley


Company Overview


Cemex US is a leader in the building materials industry, known for our innovation, quality, and operational excellence. With over a century of expertise, we are committed to delivering products and services that meet the needs of our customers and communities across the globe. At Cemex, we believe in investing in our people, offering competitive benefits and the opportunity to be part of a dynamic team.

Join us and build your career with a company that is Building a Better Future
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Job Summary


Maximize plant production and optimization of KPI's, while guaranteeing all product is manufactured within environmental and quality specifications. Job entails following up, implementing, and improving standards while promoting a safe and engaging workplace. Process Engineer in the plant will be responsible for the Process Engineering side of the business/operations, that includes more analysis, study, process troubleshooting and process optimization.


Job Responsibilities

• Work following the Mission, Vision and Values of CEMEX, lead by example.
• To initiate, develop and implement plant improvement projects.
  • Eliminate equipment restrictions
  • Implement projects/upgrades to improve KPI performance
  • Commission Equipment
• To provide expertise and technical knowledge to plant personnel.
  • Identify Training requirements and execute Training programs to reach standard level.
  • Identify gaps on performance versus standards on equipment and personnel, creating actions.
  • Creates instructions, procedures, and standards, and assure compliance of both
  • Root Cause Analysis and Troubleshooting
• Ensure performance and efficiency of equipment at or above rated operational capacities, minimize operational cost.
  • Perform mass and heat balances
  • Perform hydraulic calculations in industrial fans/ ductwork and gas handling.
  • Perform equipment diagnostics
  • Validate plant instrumentation by a routine testing program.
  • PID optimization
  • Specific Heat Consumption & Specific Power Consumption Optimization
• Alternative Fuel & Fuel performance up to strategy
  • Follow up and improve performance of grinding media and refractory performance
  • Environmental reagent optimization while always complying with environmental limits
• Take decisions and accountability to reach objectives.
  • Daily performance follow-up
• Data log
  • Previous Conclusions
  • Action Follow up
  • Process Flow Charts & Equipment information upkeep
  • PI/Seeq Champions/Power Users
• Action follow-up of all previously described activities.

Safety Responsibilities

• Adhere and ensure all CEMEX, MSHA, O.S.H.A., and other safety rules and regulations at all times. Wear proper safety equipment while on plant grounds (including but not limited to clothing, hardhat, safety glasses, ear protection, safety shoes, gloves, etc.)
• Assure all plant personnel (direct and indirect report) work in a safe environment, guarantee all required tools are available to perform a safe task and ensure risk assessments are conducted and follow up on safety hazard identifications and procedures.
• Ensure people have skills and training needed to perform in a safe and productive manner, be able to train personnel to assure compliance.
• Assures area assigned is up to safety standards, all deviations are identified and corrected.
• Participate on safety committees, risk assessment, training, standard work, assist in developing safety programs, monitor plant operations to assist in ensuring safe job performance
• Participate in near miss and accident investigations

Qualifications

• Bachelor's Degree in Chemistry, Engineering or related major
• 5 years progressive experience within the heavy industrial manufacturing industry
• Previous cement process experience is a plus
• Previous continuous process, bulk-material handling operation experience may also be considered beneficial
• Must possess at least a basic understanding of raw geologic materials (i.e. limestone, clay, sand,iron ore etc.), a basic understanding of their chemical composition, and a familiarity with the crushing, grinding, blending, kiln processing, cooling, and conveyance (i.e. belts, stackers, pneumatics) of those materials

• Bachelor's Degree in Engineering (Chemistry or Chemical preferred) or related major
• 2-5 years progressive experience in cement.
• Availability at all times to work and resolve issues of assigned area

Knowledge, Skills, and Abilities

• Cement experience and knowledge in quality, operation and maintenance.
• Problem solver skills
• Creative
• Ability and Leadership to manage and develop people, communication, team work and collaboration with different areas.
• Result oriented, identifies issues and drives the decision process, through an analytic mind, coordinate and work on different activities simultaneously
• Ability to plan and coordinate activities within supervised personnel and other departments
• Ability to travel 10% of the time

Working Conditions

• Continuous exposure to extreme heat, extreme cold, extreme noise, and working outdoors.
• Must wear protective equipment while at the location
• Tobacco free environment

Physical Requirements

• Must…