Senior Engineer - FEA

Overview

Position Overview

As a Senior FEA Engineer on the Design Analysis team you will be responsible for conducting Finite Element Analysis (FEA) simulations to support the design and development of conventional marine internal combustion engines, drive systems, electrified propulsion and vessels.

• Conduct detailed/comprehensive simulations using Finite Element Analysis (FEA) software such as Abaqus, and/or other similar commercial software’s of structural components and systems to reduce stress, maximize fatigue life, and minimize NVH.
• Apply linear and nonlinear finite‑element methods to evaluate stress, stiffness, fatigue, and load paths, while also supporting dynamic studies involving vibration, crank train behavior, and timing or chain system interactions.
• Develop high‑quality simulation models, define accurate boundary conditions and material behavior, interpret results to drive design improvements, and correlate analysis outcomes with physical test data.
• Work closely with design and development engineers to provide design input and perform trade-off studies that improve the product, evaluating different design options and assessing their impact on performance, weight, cost, and recommending the best solutions.
• Collaborate with test engineers to specify testing and instrumentation needed to obtain analysis inputs and validate results, including designing test protocols, analyzing test data, and refining models based on empirical findings.
• Document analysis findings and share results with stakeholders, engineering partners, and leaders, including preparing detailed reports, presenting findings in meetings, and providing actionable recommendations.
• Identify areas for new method development and work with experts to test and deploy, staying up to date with the latest advancements in analysis techniques, conducting research to develop methods, and implementing them in practical applications.
• Continuously seek opportunities to improve analysis processes, tools, and methodologies, including participating in training, attending industry conferences, and collaborating with peers; assess software capabilities, identify gaps, and recommend upgrades or new tools.
• Coordinate work packages between onsite and offshore teams, managing project timelines, ensuring clear communication, and maintaining high standards of quality and consistency in deliverables.

• Bachelors degree in Mechanical Engineering or related field.
• 6+ years of experience performing Finite Element Analysis (FEA) using Abaqus, Ansys, or similar commercial software.
• Strong fundamental understanding of statics, dynamics, engineering mechanics and materials.
• Exposure to numerical methods and engineering analysis.
• Strong communication and presentation skills to share analysis results and drive discussions.

• MS or PhD in Mechanical Engineering with emphasis in solid mechanics, vibrations, dynamics, finite element method, mechanics of materials, fatigue theory, IC engines and e-Machines.
• Usage of High-Performance Computing (HPC) cluster with Linux OS and Slurm Scheduler.
• Knowledge of test instrumentation (strain gauges, accelerometers, thermocouples, pressure transducers, flow meters, etc.).
• Working knowledge of conventional internal combustion engines and marine propulsion systems.

The anticipated pay range for this position is $86,500 - $139,300 annually. The actual base pay offered will vary depending on multiple factors including job-related knowledge/skills, relevant experience, business needs, and geographic location. In addition to base pay, this position is eligible for an annual discretionary bonus program. At Brunswick, it is not typical for an individual to be hired at or near the top end of the salary range for their role.

Compensation decisions are dependent upon the specifics of the candidate’s qualifications and the business context.

This position is eligible to participate in Brunswick's comprehensive and high-quality benefits offerings, including medical, dental, vision, paid vacation, 401k (up to 4% match), Health Savings Account (with company…