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Senior Engineer - FEA

Job in Fond du Lac, Fond du Lac County, Wisconsin, 54035, USA
Listing for: Brunswick Corporation
Full Time position
Listed on 2026-05-07
Job specializations:
  • Engineering
    Mechanical Engineer, Systems Engineer
Salary/Wage Range or Industry Benchmark: 86500 - 139300 USD Yearly USD 86500.00 139300.00 YEAR
Job Description & How to Apply Below

Position Overview

Senior FEA Engineer – Design Analysis team. You will conduct Finite Element Analysis (FEA) simulations to support the design and development of conventional marine internal combustion engines, drive systems, electrified propulsion and vessels.

Essential Functions
  • Conduct detailed and comprehensive simulations using FEA software such as Abaqus to reduce stress, maximize fatigue life, and minimize NVH.
  • Apply linear and nonlinear finite‑element methods to evaluate stress, stiffness, fatigue, and load paths while supporting dynamic studies involving vibration, crank train behavior, and timing or chain system interactions.
  • Develop high‑quality simulation models, define accurate boundary conditions and material behavior, interpret results to drive design improvements, and correlate analysis outcomes with physical test data.
  • Work closely with design and development engineers to provide design input and perform trade‑off studies that will improve the product, evaluating design options and recommending the best solutions.
  • Collaborate with test engineers to specify testing and instrumentation needed to obtain analysis inputs and validate results, designing test protocols, analyzing test data, and refining models based on empirical findings.
  • Document analysis findings and share the results with stakeholders, preparing detailed reports, presenting findings in meetings, and providing actionable recommendations.
  • Identify potential areas for new method development, staying up to date with the latest advancements in analysis techniques and implementing innovative methods in practical applications.
  • Continuously seek opportunities for improving analysis processes, tools, and methodologies, participating in training sessions, attending industry conferences, and collaborating with peers.
  • Coordinate work packages between onsite and offshore teams, managing project timelines and ensuring clear communication between teams.
Required Qualifications
  • Bachelor’s degree in Mechanical Engineering or related field.
  • 6+ years of experience performing FEA using Abaqus, Ansys, or similar commercial software.
  • Strong fundamental understanding of statics, dynamics, engineering mechanics and materials.
  • Exposure to numerical methods and engineering analysis.
  • Strong communication and presentation skills to share analysis results and drive discussions.
Preferred Qualifications
  • MS or PhD in Mechanical Engineering with emphasis in solid mechanics, vibrations, dynamics, finite element method, mechanics of materials, fatigue theory, IC engines, and e‑Machines.
  • Experience using High‑Performance Computing (HPC) cluster with Linux OS and Slurm Scheduler.
  • Knowledge of test instrumentation (strain gauges, accelerometers, thermocouples, pressure transducers, flow meters, etc.).
  • Working knowledge of conventional internal combustion engines and marine propulsion systems.
Pay Range & Benefits

Anticipated annual salary range: $86,500 – $139,300. This position is eligible for an annual discretionary bonus program and participates in Brunswick’s comprehensive benefits package, including medical, dental, vision, paid vacation, 401(k) (up to 4% match), Health Savings Account with company contribution, wellbeing program, product purchase discounts, and more.

Equal Opportunity Employer

Brunswick is an Equal Opportunity Employer and considers all qualified applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, protected veteran status or any other characteristic protected by federal, state, or local law. If you require accommodation during the application or interview process, please contact h for support.

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Position Requirements
10+ Years work experience
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