R&D Senior Designer at ABB Fort Smith, AR

Senior Mechanical Designer – ABB

The Senior Mechanical Designer is responsible for creating, developing, and maintaining high‑quality mechanical designs using Solid Works to support new product development, continuous improvement, and plant/production needs. The role contributes to design excellence by applying advanced CAD skills, implementing efficient design practices, and ensuring documentation accuracy, manufacturability, and alignment with engineering standards.

• Lead mechanical design and documentation by creating and managing detailed 3D models, assemblies, drawings, and GD&T/tolerance analyses in Solid Works, ensuring accuracy, quality, and adherence to design standards.
• Develop robust, manufacturable mechanical solutions for electric motors and drives, including aluminum die castings, cast iron components, plastic injection‑molded parts, and other precision mechanical elements.
• Drive cross‑functional collaboration and project execution by partnering with engineering, manufacturing, quality, supply chain, and product management to align design intent with functional requirements, manufacturability, cost targets, and production constraints.
• Support product development and continuous improvement through prototype build support, testing participation, root‑cause analysis, mentoring junior designers, and contributing innovative ideas to enhance design workflows and product performance.

Bachelor’s Degree (Engineering Preferred) with a minimum of 8 years of experience OR Associate’s Degree (Mechanical Design/Drafting Preferred) with a minimum of 10 years of experience in Mechanical Design.

• Expertise in complex part and assembly modeling for production‑ready designs.
• Strong command of mechanical design fundamentals, including GD&T, tolerance analysis, and a variety of manufacturing processes such as die casting, machining, stamping, plastic molding, and fabrication.
• Proven ability to create accurate production documentation, including detailed drawings, BOMs, and engineering records, while supporting design changes and revisions.
• Proficiency in Microsoft Excel and PowerPoint for engineering analysis, data reporting, and technical presentations.
• Candidates must already have work authorization that would permit them to work for ABB in the US.

• Solid Works PDM (Product Data Management), Solid Works Design Professional Certification (CSWP).
• FEA or simulation tools, SAP or PLM systems, and design support for electromechanical or industrial products.
• PMP Certification, Lean Six Sigma Certification.
• Working knowledge of UL, CSA, IEEE, NEMA regulatory compliance.

ABB is an Equal Employment Opportunity and affirmative action employer for protected veterans and individuals with disabilities. All qualified applicants will receive consideration for employment without regard to their sex (gender identity, gender expression, sexual orientation), marital status, citizenship, age, race and ethnicity, inclusive of traits historically associated with race or ethnicity, including but not limited to hair texture and protective hairstyles, color, religious creed, national origin, pregnancy, physical or mental disability, genetic information, protected veteran status, or any other characteristic protected by federal and state law.

For more information regarding your EEO rights as an applicant, please visit the appropriate websites. Protected veterans and individuals with disabilities may request a reasonable accommodation if you are unable or limited in your ability to use or access ABB’s career site as a result of your disability. Resumes and applications will not be accepted in this manner.