Process Technician

Description

To perform mold changes, support production startups and troubleshooting, and ensure all process parameters and machine settings are properly established and followed according to the process setup sheets, with a goal of ZERO Defects. This position will be based approximately 30% in Fraser, Michigan, with approximately 60% travel to other company facilities and customer locations to provide technical support, complete mold changes, and assist with process setup and optimization.

The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Frequency of duties, percent of time and work year may vary based on department or building assignment.

• Maximize uptime on all machine centers by proactively monitoring processes, reducing downtime, and improving production efficiency.
• Set up, start up, shut down, and troubleshoot injection molding machines and auxiliary equipment.
• Perform mold changes, including mold installation, alignment, connection of utilities, and verification of proper mold protection settings.
• Document and maintain all process parameters in accordance with Master Setup Sheets and established process specifications.
• Load, verify, and adjust process parameters including temperatures, pressures, transfer positions, cycle times, and material drying conditions.
• Monitor production processes and make adjustments as necessary to maintain quality standards and optimize machine performance.
• Respond promptly to quality concerns, operator issues, machine alarms, and process-related problems.
• Troubleshoot molding defects including short shots, flash, burns, splay, warpage, and other quality issues; identify root causes and implement corrective actions.
• Drive the reduction of scrap and non-conforming product through process improvements, corrective actions, and mold maintenance activities.
• Perform first-piece and in-process quality inspections using measuring equipment such as calipers, gauges, and other inspection tools.
• Assist in achieving quality objectives, including reducing external PPM and internal PPM performance metrics.
• Ensure all machine safety devices and features are operational, including safety switches, drop bars, interlocks, and guarding systems.
• Follow all company safety procedures, including PPE requirements, OSHA regulations, Lockout/Tagout (LOTO), hazardous material handling, and safe lifting practices.
• Operate forklifts, pallet jacks, overhead cranes, and other material handling equipment safely and efficiently when certified and authorized.
• Identify maintenance concerns and equipment issues and coordinate with maintenance personnel to support timely resolution.
• Verify material identification, lot traceability, drying requirements, and proper handling of virgin and regrind materials.
• Maintain accurate production documentation, setup sheets, process logs, downtime records, scrap reporting, and ERP system transactions.
• Participate in mold change and setup reduction initiatives to improve uptime, throughput, and overall equipment effectiveness.
• Maintain a clean, organized, and safe work environment in accordance with company housekeeping and 5S standards.
• Communicate process changes, production concerns, quality issues, and shift updates to supervisors and incoming shifts.
• Assist in training and mentoring Process Technicians, Operators, and other team members on processing standards, quality requirements, and safe work practices.
• Support continuous improvement initiatives focused on safety, quality, delivery, productivity, and cost reduction.
• Perform other duties as assigned by the Shift Supervisor or Management.

• High School Diploma or GED required.
• Demonstrated ability to work effectively, efficiently, and safely in a busy manufacturing environment.
• Demonstrated ability to multitask in a fast past environment.
• Must be able to read, follow and perform tasks outlined by work instructions.
• Must pass written and performance test for operating a hi-lo.
• 5+ years’…