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MSAT Bioprocess Engineer III ​/ IV

Job in Frederick, Frederick County, Maryland, 21701, USA
Listing for: Theradaptive
Full Time position
Listed on 2026-08-04
Job specializations:
  • Pharmaceutical
    Validation Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 108000 - 139000 USD Yearly USD 108000.00 139000.00 YEAR
Job Description & How to Apply Below

Theradaptive is revolutionizing the field of therapeutic delivery with a pipeline of best-in-class products that address multiple global markets. Theradaptive is performing cutting edge science in the area of regenerative medicine, working at the interface of biology and tissue repair.

Our lead therapeutics are in the following indications:

  • Spinal Fusion
  • Long Bone Repair
  • Osteochondral Repair
  • Dental and Facial Bone Repair
  • Immuno-Oncology

We are an innovative, fast-paced team that is advancing a diverse array of cutting-edge translational research projects.

POSITION SUMMARY

Theradaptive is seeking a skilled and driven MSAT Process Engineer III/IV to join our Manufacturing Science and Technology team. This role will provide hands‑on technical leadership and manufacturing support for GMP operations, lead deviation investigations and CAPA activities, support process validation and continued process verification (CPV), and partner cross‑functionally to advance Theradaptive’s combination product pipeline. The successful candidate will bring strong technical judgment, a data-driven approach to problem solving, and the ability to translate process knowledge into robust, compliant, and scalable manufacturing solutions.

Travel requirement: Up to 10%, primarily to support CMO/CDMO technology transfer activities.

RESPONSIBILITIESGMP Manufacturing Support
  • Serve as the primary technical point of contact for day-to-day GMP manufacturing operations.
  • Monitor real-time manufacturing activities, troubleshoot process issues, and drive timely resolution of technical challenges.
  • Ensure manufacturing processes remain continuously aligned with cGMP requirements and applicable regulatory expectations.
Deviation Management & Investigations
  • Lead and independently author deviation investigations, applying structured root cause analysis (RCA) methodologies (e.g., 5-Why, Fishbone, FTA).
  • Develop and track robust CAPA plans; assess effectiveness and drive closure in a compliant and timely manner.
  • Manage change control activities, evaluating technical impact and ensuring thorough documentation.
Process Validation & Continued Process Verification (CPV)
  • Own and execute process validation activities including Process Performance Qualification (PPQ) protocols and reports.
  • Apply Design of Experiments (DOE) principles to support process characterization, parameter optimization, validation strategy, and establishment of robust process control ranges.
  • Analyze CPV metrics and process datasets to proactively identify trends, risks, and opportunities for improvement.
  • Support product lifecycle management and post-approval change activities.
Technology Transfer
  • Lead or support technology transfer activities between process development, internal GMP manufacturing, and external contract manufacturing organizations (CMOs/CDMOs).
  • Author and review technology transfer plans, batch records, and technical reports to ensure manufacturing readiness.
  • Drive process scale-up and process improvement activities by translating development-scale processes into robust, scalable, and GMP-ready manufacturing operations.
GMP Documentation
  • Author, review, and approve GMP documentation including deviations, technical reports, validation protocols/reports, change controls, and SOPs.
  • Maintain high documentation standards consistent with regulatory expectations and internal quality systems.
Cross-Functional Collaboration & Continuous Improvement
  • Partner cross-functionally with Manufacturing, QC, QA, Supply Chain, and Regulatory teams to drive compliant, efficient operations.
  • Champion continuous improvement initiatives and apply process excellence principles to manufacturing performance.
  • Participate in audit and inspection readiness activities, including preparation of technical summaries and subject‑matter expert support.
QUALIFICATIONS
  • Bachelor’s or master’s degree in engineering, Biotechnology, Biochemistry, Pharmaceutical Sciences, or a related scientific field.
  • Minimum 4–8 years of progressive experience in MSAT, Bio process engineering, or process development, GMP manufacturing support in biologics or medical devices,
  • Demonstrated ability to independently lead deviation investigations, CAPA…
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