Manufacturing Engineer, Cell Assembly

What To Expect

The Cell Manufacturing Engineering team at Tesla is looking for a highly-motivated Manufacturing Engineer to contribute to the development and ramp of cell manufacturing equipment and processes for our cutting‑edge Tesla Energy Batteries. The Battery is one of the most complex and challenging components designed and manufactured s is an exciting opportunity to contribute to Tesla’s world class manufacturing facilities. Tesla is a demanding and fast‑paced environment where you will work on a critical subsystem of an incredibly exciting product.

In addition to developing and ramping the line the Manufacturing Engineer works with cross‑functional teams to test, validate, and roll‑out equipment to production. The ideal candidate takes pride in their hands‑on work, analytical ability, organizational skills and attention to detail. They appreciate an environment where superior work is encouraged, noticed and rewarded and where individuals carry tremendous responsibility. They look forward to learning an incredible amount on the job.

• Drive development of new/innovative manufacturing processes from proof of concept through to full‑scale production that enable improved battery performance and/or cost
• Lead the in‑house development of novel, complex, innovative, and intricate prototype manufacturing equipment for both low and high‑volume lines. Manage internal and external equipment suppliers to design, install and commission production lines, ensuring successful integration on time
• Work closely with the production team to ramp up the line, addressing any technical issues, and optimizing processes until the line runs at the desired rate
• Plan and execute DoEs to characterize boundary conditions and optimize processes, establish critical process parameters and recipes for manufacturability and quality
• Develop and manage PFMEA, DFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
• Use tools like Minitab/JMP for data analysis and presentation of experimental data
• Establish process controls for SPC and develop process‑related OCAPs
• Lead product design for manufacturability (DFM), DFMEA and sustainability
• Analyze product design and identify potential risks to the process
• Run CAE/CFD simulations to theoretically understand /de‑risk new process/equipment design changes

• Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field, or equivalent experience
• First Principles Thinking: A rigorous mindset focused on breaking down complex problems to their fundamental truths, enabling innovative solutions to manufacturing challenges
• Experience:
  
  8+ years in Manufacturing Process Engineering, Automation Engineering, preferably in automotive or high‑volume component production
• Experience in Cell Assembly / Laser welding / metal forming / Dispensing / High Volume assembly production is preferred
• Technical
  
  Skills:
  
  proficiency in GD&T, SPC, MSA, FMEA/PFMEA, simulation, CAD, statistical process control, JMP capability analysis (Cp / Cpk), and control plans
• Knowledge of metrology systems (inline/offline)
• In‑depth knowledge of lean manufacturing principles
• Experience with equipment buy‑offs and process capability validation
• Proven ability to manage cross‑functional projects and drive supplier accountability
• Exceptional technical writing and verbal skills to simplify complex issues

Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans – plan options with $0 payroll deduction
• Family‑building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company‑paid Health Savings Accounts (HSA) contribution when enrolled in the high‑deductible medical plan with HSA
• Health and dependent care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company‑paid Basic Life, AD&D
• Short‑term and long‑term disability insurance (90‑day waiting…