Process Engineer, Power Conversion System

What to Expect

The Process Engineer serves as the technical subject matter expert for assigned processes within the Power Conversion System line - including robotic pick-and-place, automated fastening, TIM/acrylic dispense, and end-of-line test operations (Leak/HiPot). This role is responsible for defining, improving, and sustaining manufacturing processes that directly impact throughput, cost, and quality for Tesla's next-generation battery pack production.

You'll work cross-functionally with Equipment, Controls, and Quality teams to ensure stable process capability, rapid issue resolution, and continuous improvement of Power Conversion System assembly operations.

What You'll Do

* Develop deep technical expertise in Power Conversion System process areas such as robotic handling, adhesive dispense, and test/inspection systems

* Ensure each process consistently meets Safety, Quality, and Performance requirements

* Monitor and analyze process KPIs (Cycle Time, FPY, OEE, Scrap, and Downtime)

* Lead continuous improvement initiatives focused on Safety, Quality, Throughput, and Cost

* Define, document, and track critical process parameters using Statistical Process Control (SPC) and statistical data analysis (ANOVA, DOE, etc.)

* Establish, maintain, and enforce Process Control Plans aligned with PFMEA and Control Strategy

* Support launch of new products, model variants, or materials - collaborating closely with Design, NPI, and Manufacturing Engineering

* Own and deliver process improvement projects, including concept development, cost justification, and validation

* Manage procurement, budgets, and schedules for process changes, upgrades, or line retools

What You'll Bring

* Degree in Mechanical, Electronics Engineering, or Industrial Engineering with at least 2 years of experience or equivalent experience

* Strong ability to apply fundamental engineering principles to develop innovative solutions for manufacturing challenges

* Proven experience providing clear technical guidance to cross-functional teams and external partners

* Ability to thrive in a fast-paced, dynamic environment with minimal supervision

* Demonstrated project management skills, including cross-functional team leadership

* Excellent communication and interpersonal skills to collaborate with internal teams and vendors

* Strong people management and team leadership abilities

* Proficiency in GD&T; experience with AutoCAD, Power Query, FANUC, PLC preferred (but not mandatory)

* Proficiency in Design for Manufacturing (DFM) and Assembly (DFA). Preferred experience in Solid Works, CATIA, or similar design software

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

* Medical plans  plan options with $0 payroll deduction

* Family-building, fertility, adoption and surrogacy benefits

* Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

* Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA

* Healthcare and Dependent Care Flexible Spending Accounts (FSA)

* 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

* Company paid Basic Life, AD&D

* Short-term and long-term disability insurance (90 day waiting period)

* Employee Assistance Program

* Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays

* Back-up childcare and parenting support resources

* Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

* Weight Loss and Tobacco Cessation Programs

* Tesla Babies program

* Commuter benefits

* Employee discounts and perks program

Expected Compensation

$84,000 - $180,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation…