Manufacturing & Process Development Engineer II - Assembly Automation; Onsite

Manufacturing & Process Development Engineer II
- Assembly Automation (Onsite)

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Job Title:

Manufacturing & Process Development Engineer II
- Assembly Automation (Onsite)

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.

This role reports to the Manufacturing Engineer Manager and is based in the Raleigh, NC area, supporting the Fuquay-Varina facility ONSITE. Travel is estimated at 10-25%.

The Manufacturing and Process Development Engineer is responsible for developing, optimizing, and sustaining manufacturing processes with a focus on automation systems. This role includes a mix of projects related to new product introduction and sustaining existing processes.
The ideal candidate will have hands-on experience with automated assembly systems, robotics, and lean manufacturing methodologies.

• Develop, implement, and optimize manufacturing processes to improve productivity, quality, and overall equipment effectiveness (OEE).
• Analyze process performance and identify opportunities to reduce scrap, downtime, and cycle times.
• Lead continuous improvement projects utilizing Lean Manufacturing and Six Sigma principles.
• Support troubleshooting and root cause analysis of production and quality issues.

• Collaborate with tooling suppliers and maintenance teams to improve mold performance and reliability.
• Monitor molding performance metrics and implement corrective actions as needed.

• Lead automation initiatives to improve safety, labor efficiency, and production throughput.
• Specify, procure, install, and validate automated equipment and robotic systems.
• Develop equipment requirements, statements of work, and project justifications.
• Coordinate equipment integration with PLCs, robotics, vision systems, conveyors, and ancillary equipment.
• Support programming and troubleshooting of automated manufacturing systems.

• Manage automation capital projects from concept through production implementation.
• Develop project timelines, budgets, and ROI analyses.
• Coordinate activities with production, quality, maintenance, tooling, and suppliers.
• Ensure projects are completed on schedule and within budget. Quality & Compliance
  • Support PFMEA, Control Plans, process validations, and capability studies.
  • Participate in corrective and preventive action activities. Documentation & Reporting
    • Generate and maintain manufacturing documentation, process flow diagrams, and equipment specifications.
    • Track and report key performance indicators (KPIs) including efficiency, scrap, downtime, and yield.
    • Provide technical training and support to production personnel and technicians.
    What your background should look like
    
    Required Qualifications
    • Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field.
    • 3+ years of manufacturing engineering experience.
    • Experience implementing or supporting assembly automation systems.
    • Knowledge of process troubleshooting, statistical analysis, and root cause methodologies.
    • Strong project management and problem-solving skills.
    • Proficiency with Microsoft Office Suite and manufacturing data analysis tools.
    Preferred Qualifications
    • Experience with robotics platforms such as FANUC, ABB, Universal Robots, Yaskawa, or Epson.
    • Familiarity with PLCs, HMI systems, sensors, and machine controls.
    • Experience with process validation protocols.
    • Lean Manufacturing and Six Sigma certification.
    • Experience with vision inspection systems and automated assembly equipment.
    • CAD experience (Solid Works, AutoCAD, Creo, or similar).
    • Experience in electrical devices, automotive, consumer products, or industrial manufacturing environments.
    • Familiarity with Injection Molding
    Key Competencies
    • Process Optimization
    • Automation & Robotics
    • Project Management
    • Data Analysis
    • Continuous Improvement
    • Root Cause Analysis
    • Cross-Functional Collaboration
    • Equipment Validation
    • Leadership & Communication
    Performance Metrics
    • Reduction in scrap and rework costs
    • OEE improvement
    • Downtime reduction
    • Successful capital project implementation
    • Cycle time improvements
    • Safety improvements
    • Quality performance and PPM reduction
    • Labor productivity improvement
    Competencies

    Values:
    Integrity, Accountability, Inclusion, Innovation, Teamwork

    ABOUT TE CONNECTIVITY

    TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable,…