Mechanical Engineer

Position Summary

Johnson Controls is seeking an experienced and driven Staff Mechanical Engineer. This on‑site position in Glendale, WI is responsible for executing projects supporting new product development and sustaining existing product lines across a portfolio that includes valves and actuators, refrigeration controls, BAS controllers, sensors, and thermostats. The role leads the design, development, and continuous improvement of innovative electromechanical products, guiding mechanical design efforts from concept through production.

• Lead mechanical design and development of new electromechanical products, including actuators, valves, motorized assemblies, and gear‑driven systems.
• Manage and track project deliverables, including design updates, timing, and milestone reporting.
• Design and optimize injection‑molded plastic components, ensuring manufacturability, durability, and cost‑effectiveness.
• Perform detailed FEA for structural, thermal, and dynamic performance validation.
• Utilize 3D printing and rapid prototyping techniques to create concept models and functional prototypes.
• Collaborate closely with Product Management, Project Management, Test Lab, Supply, and Manufacturing.
• Support sustaining engineering efforts including VAVE projects, product enhancements, and quality issues.
• Create and maintain detailed 3D CAD models, drawings, and BOMs using tools such as Creo.
• Conduct design reviews, DFMEA, DVP&R, and tolerance stack‑ups.
• Support prototype builds, testing, and validation in lab and field environments.
• Drive continuous improvement in design processes, tools, and standards.

• Bachelor’s or Master’s degree in Mechanical Engineering or related field.
• 7+ years of experience in mechanical design, preferably in electromechanical product development.
• Proven expertise in FEA tools and interpreting simulation results.
• Strong knowledge of injection molding, including material selection, DFM, and tooling considerations.
• Hands‑on experience with motors, actuators, and gear train design.
• Proficiency in 3D CAD (Creo preferred) and PLM systems.
• Experience with 3D printing and prototyping for iterative design and customer validation.
• Excellent problem‑solving, communication, and project management skills.

• Experience in HVAC, building automation, or related electromechanical industries.
• Familiarity with sensor integration, embedded control systems, or electromechanical design.
• Knowledge of regulatory standards (UL, CE, EN, CSA, etc.).

Salary range: $100,000 – $167,000, commensurate with qualifications. This role includes a competitive bonus plan, paid vacation/holidays/sick time, and a comprehensive benefits package (401(k), medical, dental, vision). On‑the‑job/cross‑training opportunities and a collaborative team environment are provided.

Johnson Controls International plc. is an equal employment opportunity and affirmative action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, disability status, or any other characteristic protected by law. If you require accommodation during the application process, please contact us.