Senior Aircraft Technician - Sheet Metal - SEGULA Technologies

Company Description

Segula Technologies is a global engineering and consulting firm specializing in innovative solutions across industries such as aerospace, automotive, energy, rail, and life sciences. Founded in 1985 and headquartered in France, Segula operates in over 30 countries, driving technological advancements, improving industrial performance, and supporting clients throughout the product lifecycle. With expertise in design, manufacturing, testing, and project management, Segula helps businesses tackle complex engineering challenges while fostering innovation and sustainability.

We are looking for an experienced helicopter sheet metal mechanic to join our Maintenance & Repair (MAR) team based in Grand Prairie, TX. Perform repair/maintenance work on assigned aircraft to include any mechanical, sheet metal and/or avionics work required. Tasks include fabrication, repair, and installation of aircraft parts, maintenance and repair of helicopter airframe and support of helicopter-specific programs.

• Sheet Metal (80%)
  • Perform layout of sheet metal parts by measuring and scribing in preparation for cutting and forming operations.
  • Cut raw materials to bend requirements, flanges, and crimping.
  • Provide nesting arrangements for cutting maximum number of parts from standard size metal sheets.
  • Prepare patterns and/or templates to simplify manufacturing processes and assure proper dimensions.
  • Install sheet metal parts and assemblies in aircraft; assure installations are attached without endangering aircraft structure or systems operation and function.
  • Conduct structural and operational checks and complete troubleshooting of sheet metal mechanical installations.
  • Perform work from three-dimensional blueprints, sketches, diagrams, technical manuals, work orders, inspection reports, and other similar documentation.
  • Diagnose the cause of malfunctions, identify failures, and determine corrective action to restore systems to required operating specifications and standards.
  • Perform required corrective action by making repairs, adjustments or replacements.
  • Use a variety of standard and specialized hand tools, power equipment, measuring devices and test equipment to complete work assignments.
  • Maintain close working relationship with assigned lead and QA person regarding schedules, priorities, parts issues.
  • Assure that completed work complies with FAA regulations, customer requirements, and company specifications.
  • Coordinate with various departments regarding requirements for materials, supplies, equipment and job schedules; keep scrap at minimum levels.
• Documentation (15%)
  • Release and update timesheets on a daily basis.
  • Sign off work clearly and legibly in a timely manner, using an adequate description of work being performed.
  • Fill out all necessary blocks on discrepancy sheets as required.
  • Ensure work is signed off using correct references, AMM, Engineering dispositions, and Repair Design Approval Sheets (RDAS).
  • Complete toolbox audit sheets daily at the end of the shift.
  • Complete forms and records pertaining to completion of assigned work.
• Cleanliness (5%)
  • Maintain a clean “as we go” workplace daily.
  • Keep toolboxes clean and free of all F.O.D. at the end of the shift.
  • Place tools in their proper designated cutouts to prevent unaccounted tools.
  • Follow all OSHA, safety and environmental regulations.

Contract: Open-ended. Duration may be extended or shortened based on project needs. Contractors are employed by Segula Technologies and assigned to work at our client’s facility.

• 6 years of related experience as sheet metal mechanic / structures technician or aircraft assembler in the aerospace industry.
• High School diploma or equivalent.
• Preferred: A&P license.
• US Person under ITAR definition required (e.g., U.S. Citizen, Green Card holder, or person covered under existing ITAR license).