Process Engineer

We are seeking a Process Engineer to lead manufacturing process optimization, improve production performance, and support continuous improvement initiatives within a fast-paced production environment. This role is ideal for an engineering professional who enjoys solving complex manufacturing challenges, optimizing processes, and collaborating with cross-functional teams to improve quality, efficiency, and productivity.

• Lead and optimize manufacturing processes to improve production efficiency, quality, and overall equipment effectiveness (OEE).
• Analyze process performance and implement improvements to reduce cycle times, scrap, and downtime.
• Establish and maintain standardized process parameters to ensure consistent production.

• Support daily manufacturing operations by troubleshooting process issues and implementing corrective actions.
• Coordinate process changes to improve product quality and operational performance.
• Monitor production metrics and recommend improvements based on data analysis.

• Lead Lean Manufacturing and continuous improvement initiatives.
• Identify root causes of production challenges and implement sustainable corrective actions.
• Participate in operational excellence programs focused on cost reduction, waste elimination, and process efficiency.

• Provide technical guidance and mentorship to production technicians and manufacturing personnel.
• Support employee development through coaching and technical training.
• Promote a collaborative, safety-focused, and continuous improvement culture.

• Coordinate tooling maintenance activities and support preventative maintenance programs.
• Monitor equipment performance and recommend upgrades or process improvements.
• Assist with equipment procurement, installation, and commissioning as needed.

• Participate in new product introduction and launch activities.
• Support mold trials, process validation, and production readiness.
• Collaborate with engineering, quality, production, and supply chain teams to ensure successful product launches.

• Maintain process documentation, work instructions, and engineering records.
• Ensure compliance with quality standards, safety regulations, and company procedures.
• Generate reports and analyze production data to support continuous improvement efforts.

• Associate's degree in Plastics Technology, Engineering, or a related field, or equivalent industry experience.
• Minimum of 5 years of experience in plastics processing, injection molding, or manufacturing engineering.
• Strong understanding of plastic materials and injection molding processes.
• Experience leading process improvement and manufacturing optimization initiatives.
• Strong analytical, communication, leadership, and project management skills.
• Proficiency with Microsoft 365 and manufacturing systems.
• Ability to manage multiple priorities while working independently and collaboratively.

• Bachelor's degree in Plastics Engineering, Mechanical Engineering, or a related discipline.
• Scientific Molding Certification.
• Lean Manufacturing Certification.
• Six Sigma Green Belt or Black Belt.
• Experience with Moldflow or similar injection molding simulation software.
• Experience with ERP or EAM systems.

• Salary range: $70,000 - $104,649 annually.
• Quarterly performance bonus opportunities.
• Comprehensive medical, dental, and vision insurance.
• 401(k) with company match.
• Paid time off and company holidays.
• Tuition reimbursement and professional development opportunities.
• Employee assistance programs and wellness benefits.
• Flexible scheduling options where applicable.
• Opportunity to work in a collaborative manufacturing environment focused on innovation and continuous improvement.

Grand Rapids offers a strong manufacturing and engineering community with opportunities to work alongside industry-leading organizations. The area provides an excellent balance of career growth, affordability, outdoor recreation, and a vibrant local culture, making it an attractive destination for professionals looking to build a rewarding long-term career.