Sr. APQP Engineer

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Lead and manage the APQP process from concept through production launch and post-launch activities.

• Ensure all APQP deliverables are completed on time, including PFMEA, Control Plans, Process Flow Diagrams, and Measurement System Analysis (MSA).

• Coordinate and facilitate cross-functional APQP team meetings involving Quality, Engineering, Manufacturing, Purchasing, and Suppliers.

• Drive issue resolution, risk mitigation, and escalation during new product introductions and engineering changes.

• Oversee and approve PPAP submissions to customers and ensure compliance with customer-specific requirements.

• Serve as the primary interface with customers on APQP, PPAP, and launch readiness topics.

• Ensure customer milestones and timelines are met without compromising quality or compliance.

• Ensure robust risk identification and prevention using FMEA methodologies.

• Verify effective control plans and process capability prior to launch.

• Ensure lessons learned are captured and incorporated into future programs.

• Work closely with Supplier Quality to align supplier APQP activities with internal timelines and requirements.

• Support supplier APQP reviews, development activities, and launch readiness assessments.

• Partner with manufacturing teams to ensure equipment, tooling, and processes are validated prior to production.

• Establish and monitor APQP performance metrics, including launch quality, timing, and defect prevention.

• Report APQP and launch status to leadership and initiate corrective actions when targets are not met.

• Drive continuous improvement of APQP processes, tools, and standard practices.

• None

• Strong knowledge of IATF 16949 / ISO 9001 standards

• APQP, PPAP, FMEA, Control Plans

• Lean / Six Sigma methodologies

• Statistical analysis and quality data reporting

• Blueprint and engineering drawing interpretation

• Proficiency in Microsoft Office and quality management systems

• Experience with inspection tools (CMM, calipers, micrometers, gauges)

• Bachelor's degree in engineering (Manufacturing, Mechanical, Industrial) or a related field, or equivalent experience.

• 7-10 years of experience in manufacturing quality or engineering.

• Extensive hands-on experience with APQP and PPAP in automotive or regulated manufacturing environments.

Advanced proficiency in Microsoft Excel. Experience with ERP systems and knowledge of Infor ERP (MAPICS) preferred.

• ASQ Certified Quality Engineer (CQE)
• Lean Six Sigma Green Belt or Black Belt
• IATF 16949 / ISO 9001 Lead Auditor

• On-Time APQP Milestone Completion (%)

• On-Time PPAP Submission Rate (%)

• Launch Readiness Approval (Gate Pass Rate)

• EnOn-Time Launch Issue Closure (%)

• Repeat Launch Issues Rate

• Corrective Action Effectiveness Engineering Change Implementation Timeliness

Combination of office, manufacturing floor, and supplier locations

Use of PPE required in production areas

Domestic and occasional international travel may be required