Senior Process Engineer; Assembly

Requisition  Whirlpool Corporation Whirlpool Corporation (NYSE: WHR) is a leading home appliance company, in constant pursuit of improving life  the only major U.S.

-based manufacturer of kitchen and laundry appliances, the company is driving meaningful innovation to meet the evolvingneeds of consumers through its iconic brand portfolio, including Whirlpool, Kitchen Aid,Jenn Air, Maytag, Amana, Brastemp, Consul, and In Sink Erator . In 2025, the company reported approximately $16 billion in annual net sales - close to 90% of which were in the Americas
-41,000 employees, and 35 manufacturing and technology research centers. Additional information about the company can be found at  role in summary

Whirlpool is currently seeking a highly motivated Senior Analyst/ Assembly Process Engineering to join our operations organization in Greenville,OH, the North American location where Whirlpool’s premium cooking products are built.

This is an onsite role at our manufacturing location.

The Senior Assembly Process Engineer will drive operational excellence across the assembly value stream, with a primary focus on the Kitchen Aid Stand Mixer product lines. This role is responsible for optimizing complex assembly sequences, including sub-assembly, automated torque applications, and high-speed packaging systems. By leveraging advanced data analytics and Six Sigma methodologies, the successful candidate will improve Assembly Yield and ensure zero-defect throughput.

The Senior Engineer will apply deep technical expertise to manage and optimize vision systems, Poka-Yoke error-proofing, and End-of-Line (EOL) functional testers to guarantee the structural and mechanical integrity of every unit. This role acts as a bridge between design and production collaborating cross-functionally with Design Engineering to influence  Design for Assembly  (DFA), and working alongside Plant Operations to close process capability gaps.

Key responsibilities include leading high-impact automation projects, managing complex problem-solving initiatives for chronic quality issues, and maintaining business KPIs through data-driven continuous improvement. Furthermore, this role provides strategic leadership and professional development for 2 direct reports, fostering a culture of technical precision and operational discipline.

Relocation available for eligible candidates

No Visa sponsorship available

Your responsibilities will include

Process Optimization:
Developing and implementing efficient production processes and line balancing.

Design for Assembly:
Reviewing product designs to ensure components can be easily and cost-effectively assembled.

Troubleshooting:
Investigating root causes of assembly defects and equipment downtime.

Tooling & Fixturing:
Designing or sourcing the necessary machinery and tools for the assembly line.

Work in a team based, continuous improvement environment.

Initiate safety, cost, quality and productivity improvements in the manufacturing operations

Provide help chain support for all shift operations serving as a technical resource champion

Maintain quality standards within the department

Lead World Class Manufacturing (WCM) teams delivering Cost savings and OEE/AY improvements

Work with shop floor work teams, shop floor leaders, and other departments to ensure greatest efficiency

Implement projects and special assignments as required

Assure operations is ready to meet production requirements for next shift

Strong data analytics to interpret results to identify trends and patterns.

Work flexible hours as required to support operations and project implementation.

Minimum requirements

Bachelor's Degree in Engineering4+ years of experience working in a manufacturing environment

Preferred skills and experiences

Excellent planning, project management and leadership skills

Technical Software:
Proficiency in CAD (e.g., AutoCAD, Inventor, CREO) and experience with PLC controls (e.g.,Allen-Bradley)
Methodologies:

Experience with Lean Manufacturing, Six Sigma, Root Cause Analysis, and  (pFMEA )Documentation:
Ability to read/interpret complex schematics, blueprints, and standard work documents

Superior communication, presentation and facilitation skills

Proven problem solving skills (WCM tool knowledge)
Strong interpersonal skills

Expertise in a manufacturing-related environment with a good understanding of plant operations

Solid decision-making and judgment skills

Resourcefulness in accomplishing objectives and completing tasks

Ability to be self-directed and self-motivated PC…