Thermal Spray Industrialization & Process Development Engineering Technician

Job Title

Thermal Spray Industrialization & Process Development Engineering Technician

Are you passionate about innovation? Are you excited at the opportunity to electrify and decarbonize the world? We operate with a founder's mindset. We deliver innovation with passion, speed, and courage. We continuously challenge our thinking and are empowered to dream big and take smart risks.

What impact you'll make:
As a member of the Process Industrialization team, you will be an active contributor to create, maintain, and execute the standard in how to develop and industrialize manufacturing processes using a team-based approach. You will be responsible for the new coating process development and launch at the Greenville manufacturing plant. The focus will be on testing and developing new, or improving upon existing, manufacturing process by utilizing a standard framework.

If you know how to turn a thermal spray coating into a rock-solid quality, repeatable production process, we want you.

• Industrialize and scale thermal spray coating processes to support GE Vernova's largest volume expansion.
• Work along with engineering team and develop, qualify, and industrialize HVOF and APS thermal spray processes from lab to full-scale production.
• Understand the critical thermal spray parameters and ensure frozen process, repeatable production processes that meet print and specification requirements.
• Operate and support thermal spray cells, including robotic spray programs, with a focus on quality, cycle time, and potential defect reduction and waste.
• Diagnose and resolve coating, equipment, and process issues to ensure long-term process stability.
• Perform and interpret metallographic evaluations and mechanical testing to assess coating quality and lead root-cause analysis of defects.
• Read and execute shop work instructions.
• Collaborate across engineering, operations, quality, and R&D to deliver results quickly in a high-volume manufacturing environment.
• This role is 100% time on GE Vernova located in Greenville SC site.

What you'll bring (Basic Qualifications):

• Combination of technical education, certifications, and significant hands-on thermal spray process development experience.
• 10+ years of hands-on thermal spray process development experience in manufacturing or industrialization environments.
• Proven experience to develop new thermal spray coatings and have solid understanding in plasma and/or HVOF parameters.
• Significant hands-on experience with HVOF and/or APS coating process development, qualification, and production support.
• Strong skills in coating microstructure evaluation and metallographic analysis (optical, image analysis).
• Excellent written and verbal communication skills; proven track record working in multi-group environments toward shared goals.
• Ability and desire to work on site in a manufacturing environment.
• Ability to work off-shift or flexible schedule at times as required by project timelines.
• Expertise working with Fanuc Robot.

What will make you stand out (Desired Qualification):

• 15+ years of hands-on thermal spray process development experience in a manufacturing and project environment (HVOF or APS).
• Proven experience designing fixtures/masking for production coating applications.
• Experience with MCrAlY bond coats, TBC ceramic topcoats (e.g. YSZ), coatings.
• Gas turbine or aerospace coatings qualification experience or other high-performance industrial coating applications.
• Knowledge of blasting, masking, heat treatment, and post-processing of coated parts.

GE Vernova offers a great work environment, professional development, challenging careers, and competitive compensation. GE Vernova is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).

Relocation Assistance Provided:
Yes

For candidates applying to a U.S. based position, the pay range for this position is between $76,300.00 and $. The Company pays a geographic differential of 110%, 120% or 130% of salary in certain areas. The specific pay offered may be influenced by a variety of factors, including the candidate's experience, education, and skill set. Bonus eligibility: discretionary annual bonus.

This posting is expected to remain open for at least seven days after it was posted on July 09, 2026. Available benefits include medical, dental, vision, and prescription drug coverage; access to Health Coach from GE Vernova, a 24/7 nurse-based resource; and access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling and referral services. Retirement benefits…