Principal Chemical Process Engineer – Rare Earth Extraction

Key Responsibilities:

• Lead the development and optimization of solvent extraction circuits for rare earth element separation from both primary and secondary sources
• Design and execute bench- and pilot-scale experiments to evaluate separation efficiency, reagent performance, and system dynamics
• Translate laboratory-scale successes into scalable, industrial processes with a focus on safety, sustainability, and cost-effectiveness
• Own and evolve process flow diagrams (PFDs), mass balances, and P&IDs for solvent extraction systems
• Drive selection and specification of extractants, diluents, and equipment (e.g., mixer-settlers, columns, or centrifugal contractors)
• Analyze separation performance data to identify improvement opportunities and implement process changes
• Collaborate closely with metallurgy, chemical engineering, and operations teams to support plant commissioning and troubleshooting
• Author technical reports, scale-up plans, and design documentation to support commercialization of Phoenix Tailings’ extraction technologies
• Stay at the forefront of solvent extraction technologies and rare earth processing trends to inform and elevate process strategy

• Ph.D. or M.S. in Chemical Engineering, Metallurgical Engineering, or related discipline with 8+ years of relevant experience
• Proven expertise in rare earth element/critical metals separation via solvent extraction, including reagent chemistry, process configuration, and optimization
• Hands-on experience with lab-scale and pilot-scale solvent extraction systems, including safety and operational best practices
• Deep understanding of phase equilibria, thermodynamics, and kinetics relevant to solvent extraction
• Demonstrated success in scaling up chemical separation processes from bench to pilot to commercial scale
• Proficiency with process modeling tools (e.g., Aspen, METSIM, or similar)
• Excellent problem-solving skills with a passion for experimental validation and continuous improvement
• Strong written and verbal communication skills, especially in cross-disciplinary environments

This pay range reflects best estimate for the total cash compensation which includes salary + discretionary bonus for this role. Total package may vary based on experience and qualifications.

Pay Range: $150,000- $180,000 total cash compensation plus equity

• Healthcare: 100% Medical, dental, and vision coverage for employee
• Stock Options: Ownership in a fast-growing venture-backed company.
• Time Off: Unlimited PTO.
• Learning: Learning and development opportunities to grow your skills and career.