Saw & Stretcher Operator

DUTIES AND RESPONSIBILITIES

The duties and responsibilities of the Saw & Stretcher Operator are detailed below, but not limited to the following:

• Read all specifications and/or notes outlined in the work order and in EPICS.
• Follow verbal instructions from the press supervisor and other teammates.
• Lay out, set up and operate metalworking machines such as saws, and other hand tools to cut or otherwise shape and form metal stock into parts or products.
• Check products for correct shapes, dimensions, and other specifications using calipers and other measuring tools available (including and not limited to ASCONA scans).
• Troubleshoot and perform corrective action or minor repairs to the saw and stretcher.
• Perform the required PM checks on the saw daily, for example daily checks on saw lubrication levels, cutting blade sharpness, etc.
• Follow work order specifications and packing instructions.
• Read and follow all notes in EPICS and apply them to the line on a daily basis.
• Input information into EPICS such as weight, notes for die variances, etc. on an ongoing basis.
• Verify NCRs that apply to the saw.
• Update rework/redtag line in EPICS if the material is confirmed good at the saw if required. Must communicate this information with the press leads.
• Input information regarding low yields on EPICS with an explanation of why and suggestions of corrective actions.
• Inspect cut lengths, critical dimensions and visually inspect material using measurement tools (including but not limited to ASCONA scans).
• Ensure proper handling of material to maintain quality and good product.
• Ensure skids are packed and bundled securely and all material coming off the saw is cleaned, free of defects and is good quality product adhering to our quality standards.
• Ensure proper weight is measured and recorded to the minimum tolerance of 40 lbs.
• Ensure efficient skid changeovers by being proactive and looking at subsequent work orders.
• Effectively communicate any issues with Press Leads, such as poor yield, die variance, weight discrepancies, and scanning issues.
• Escalate issues with the maintenance team immediately for any mechanical related downtime such as saw blade malfunction, saw clamp malfunction, etc.
• Responsible for maintaining a clean and tidy line with focus on 5S to ensure good housekeeping is followed throughout the shift.
• Ensure materials (skids, separators, sandwiches, etc.) are available at the saw station for duration of the shift.
• Be proactive in communicating with forklift drivers when materials are required.
• Ensure all quality checks are completed and recorded at the required frequency at the saw.
• Ensure Ascona scans are completed as per billet entries, and ensure product meet specification. Escalate issues immediately with quality technicians & the press leads.
• Ensure quality checks are conducted for visual & dimensional requirements.
• Ensure any material that is out of spec is communicated to the press lead to make a prompt decision on whether it is to be scrapped or rectified.
• Discuss any issues (mechanical, work-order related, etc.) with following shift, and ensure enough materials are available for a successful start-up.

• Run the stretcher (live and dead ends) efficiently as possible and as required to ensure material is cleaned off the table continuously.
• Ensure all extrusion pieces that are stretched are straight and twist free, and meet quality requirements (visual A or
  
  B).
• Regularly check dimensions and flatness and ensure extrusion is not over stretched.
• Responsible for batching at storage table with right number of pieces per batch to avoid overcrowding.
• Read and follow all notes in EPICS and update notes as required.
• Immediately report any issues before, during or after stretching with press leads.
• Communicate with saw crew any concerns regarding issues with dimensions and finish, such as marking bad cavities and batch marking.
• Report any malfunction in stretching equipment to the press leads and the maintenance team.
• Follow stretching instructions as per work order as required.
• Comply with all quality related policies, procedures and system requirements.

Education/Experience

• High school Diploma with some technical background and mechanical aptitude.
• Extrusion experience is an asset.

Technical Skills/Competence

• 1-2 years’ experience in an industrial environment
• Knowledge of machinery and ability to read drawings an asset. Willing to train.
• Basic computer skills including MS Windows is required. Other MS software is an asset.
• Understanding of measurements, tolerances, basic geometry, and numeracy comprehension.
• Ability to lift up to 50lbs independently, and ability to lift up to 100lbs in collaboration with a team member.
• Familiarity with extrusion software such as EPICS is an asset.

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