Process Controls Engineer

Job Description

As a member of the Engineering team, the Process Controls Engineer will be responsible to lead and support controls, automation, and implementation of projects from the prototype into the production phase.

• Design, develop, and streamline various aspects of electrical controls systems, general electrical circuitry, pneumatic, hydraulic systems, and machinery in the plant with use of AutoCAD/AutoCAD Electric, HMI Software/Design, and/or E-Plan.
• Provide direction and be able to execute the programming, installation of, and technical troubleshooting support of PLC ladder-logic based hardware and software applications throughout the plant.
• Provide controls and systems engineering support for emergency and unscheduled repairs of production equipment during production peak and off-peak run times as needed.
• Able to work with cross functional groups, as well as work effectively with Plant Engineers and Maintenance Supervisors to complete projects on time and within schedule.
• Able to read and interpret equipment manuals, schematics, machinery assembly drawings, create component hardware BOMs, and determine additional system/hardware components for the design of electrical control systems and circuitry diagrams to perform required maintenance and service.
• Able to diagnose process and machinery problems utilizing root cause failure analysis techniques, replace or repair equipment parts, test and adjust as required.
• Assist with and provide guidance for compliance with plant safety regulations such as Arch Flash Electrical Safety – NFPA‑70E; LOTO, Energized Work Permits, Safe Cell Entry.

• Experience and working knowledge of CNC/FANUC machines.
• 3–5+ years of Electrical Controls/System Engineering industry experience.
• Strong skills in ladder logic, preferably Allen‑Bradley Systems; PLC5, SLC and Control Logix 5000‑5580.
• Strong skills in HMI Design.
• Familiarity with Ethernet/IP and basic networking applications and practices.
• Working knowledge and understanding of plant power distribution equipment and controls.
• Experience and working knowledge of robot teach points and programming code understanding.
• Bachelor’s Degree in Electrical/Electronic Engineering or related field.

Lear Corporation is committed to fair, merit‑based employment practices and equal opportunity.

We provide reasonable accommodations in accordance with applicable law. For assistance during the application process, contact your recruiter directly.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.

Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.

Location Code: 0025

Nearest Major Market: Gary
Nearest Secondary Market: Chicago