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Chemical Engineer

Job in Hartland, Waukesha County, Wisconsin, 53029, USA
Listing for: Actalent
Full Time position
Listed on 2026-06-28
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineer, Manufacturing Engineer, Quality Engineering
Job Description & How to Apply Below

Chemical Engineer

This role focuses on developing innovative chemical process solutions for complex, high-volume liquid applications. You will work directly with customers to understand their challenges, define a clear scope of work, and design technical solutions using existing and new systems to achieve the desired outcomes. The position combines full life-cycle responsibilities, including process design, pilot plant testing, data analysis, and project management, within a dynamic research and development environment.

Responsibilities

  • Interface directly with customers to understand their needs, clarify project objectives, and develop a detailed scope of work.
  • Collaborate with internal teams to translate customer requirements into robust technical solutions that meet performance and reliability targets.
  • Participate in design validation activities, including pilot plant operations and laboratory testing, to confirm that proposed solutions perform as intended.
  • Design pilot plant test plans and develop appropriate processing equipment to evaluate and refine chemical processes.
  • Work closely with pilot plant technicians, chemists, and other engineers to execute system testing and ensure accurate data collection.
  • Develop process improvement strategies for equipment and systems based on laboratory and pilot plant data to ensure the correct chemical processes are achieved.
  • Perform heat and mass balance calculations and hydraulic analyses to determine optimal equipment configurations and process conditions.
  • Select and specify equipment such as evaporators, crystallizers, pumps, turbines, and filtration systems to support high-volume liquid processing.
  • Interpret technical data and test results to prepare proposals, cost estimates, and technical documentation for customer review.
  • Prepare material cost estimates for thermal systems and related process equipment.
  • Manage projects from inception through completion, including coordinating schedules, milestones, and deliverables.
  • Obtain and negotiate pricing and quotations from vendors, and evaluate information on new equipment and technologies to support project goals.
  • Provide ongoing technical support and guidance to clients throughout the project life cycle, addressing questions, issues, and optimization opportunities.
  • Ensure that pilot plant systems and processes operate correctly and reliably to achieve the targeted customer results.
  • Collaborate with colleagues across all levels of the organization to align on project plans, process designs, and system validation activities.

Essential Skills

  • Degree in chemical engineering or a closely related engineering discipline.
  • Strong knowledge of heat and mass balance (HMB) principles and their application in process design.
  • Proficiency in reading and developing Piping and Instrumentation Diagrams (P&) and related process documentation.
  • Experience working with high-volume liquid throughput systems and associated hydraulic calculations.
  • Hands-on experience with evaporators and crystallizers used in chemical processing applications.
  • Practical understanding of ion exchange processes and systems.
  • Experience with membrane exchange and membrane filtration technologies.
  • Knowledge of desalination and zero liquid discharge processes.
  • Familiarity with the selection and operation of turbines, pumps, and flow control equipment.
  • Ability to interpret technical data, test results, and engineering calculations to support proposals and cost estimates.
  • Strong communication skills to engage with customers, vendors, and cross-functional teams.
  • Proven ability to manage projects from concept through implementation in a technical environment.

Additional Skills & Qualifications

  • Experience designing and executing pilot plant test plans for chemical processes.
  • Background in R&D-focused roles that involve developing and validating new or customized process solutions.
  • Demonstrated ability to work creatively on intricate engineering problems and propose innovative solutions.
  • Comfort working with large-scale systems and thermal processes in industrial applications.
  • Experience preparing material cost estimates and supporting commercial proposals.
  • Ability to collaborate…
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