Industrial Engineer - Effectors

CHAOS Industries is redefining modern defense with a multi-product portfolio that gives the ultimate advantage—domain dominance. The company's products are powered by Coherent Distributed Networks (CDN™), empowering warfighters, commercial air operators, and border protection teams to act faster, adapt rapidly, and stay ahead of evolving threats.

CHAOS Industries was founded in 2022 and has raised a total of $1 billion in funding from leading investors, including 8VC, Accel, and Valor Equity Partners. The company is headquartered in Los Angeles, with offices in Washington, D.C., San Francisco, San Diego, Seattle, and London. For more information, please visit

• We are seeking an Industrial Engineer responsible for factory design, production system architecture, and rate-scaling strategy for low-cost interceptor manufacturing.
• This role owns the design and optimization of the production system itself — including facility layout, line design, labor modeling, material flow, capacity planning, and capital deployment strategy.
• You will architect scalable, cost-efficient production systems capable of rapidly transitioning from pilot builds to sustained high-rate interceptor production.

• Factory & Production System Design
  • Design end-to-end factory layouts optimized for flow, takt, and throughput.
  • Develop value stream maps (current and future state).
  • Architect assembly lines (manual, semi-automated, automated).
  • Define cell structures, workstation configurations, and labor allocation models.
  • Design material flow systems (kitting, supermarkets, point-of-use inventory).
  • Ensure layout designs account for safety, explosive handling, and regulatory requirements.
• Capacity Planning & Rate Modeling
  • Develop detailed production rate models tied to demand forecasts.
  • Calculate: takt time, cycle time, throughput, bottleneck identification, OEE targets
  • Build multi-scenario capacity models (surge, dual-source, rate ramp).
  • Define headcount and capital scaling plans.
  • Quantify rate readiness risks and mitigation strategies.
• Capital Planning & Industrialization Strategy
  • Identify capital equipment needs aligned with production rates.
  • Develop ROI justifications for automation investments.
  • Support factory build-out, expansions, and new site activation.
  • Plan phased facility ramp from LRIP to FRP.
  • Partner with facilities and operations on construction sequencing.
• Drive lean manufacturing implementation:
  • Line balancing
  • Waste reduction
  • Flow optimization
  • Standard work development
• Yield
• Cycle time
• Throughput
• Support MES integration and digital production tracking.
• Conduct time studies and labor productivity analysis.
• Cross-Functional Integration
  • Partner with Manufacturing Engineering to align product design with factory constraints.
  • Coordinate with:
    • Supply Chain (inventory strategy, material replenishment models)
    • Facilities (utilities, floor loading, environmental constraints)
    • Quality (inspection flow and test cell integration)
    • EHS (hazardous material handling, explosives compliance)
  • Support supplier industrialization assessments when required.
• Bachelor’s degree in Industrial Engineering, Systems Engineering, Manufacturing Engineering, or related technical discipline.
• 5+ years experience in factory design, line design, or production system optimization.
• Demonstrated experience building production rate models.
• Experience conducting time studies and line balancing.
• Working knowledge of:
  • Lean manufacturing principles
  • Capacity planning methodologies
  • Takt and cycle time calculations
  • OEE measurement
  • Experience supporting production ramp or factory build-out.
• U.S. Citizenship required; ability to obtain and maintain DoD clearance.

• Experience in aerospace, defense, automotive, or high-rate electromechanical production.
• Experience supporting missile, munitions, UAV, or complex electromechanical assembly environments.
• Experience with:
  • Factory simulation tools (Flex Sim, Any Logic, Arena, etc.)
  • ERP/MES integration
  • Digital factory modeling
  • Experience planning greenfield or brownfield production sites.
  • Experience with explosive or energetics production environments.
  • Background in automation integration and ROI modeling.

• Health Benefits: Medic…