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Senior Controls Engineer

Job in Herndon, Fairfax County, Virginia, 20170, USA
Listing for: Amazon
Full Time position
Listed on 2026-08-20
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer, Systems Engineer, Robotics, Electrical Engineering
Salary/Wage Range or Industry Benchmark: 135000 - 175000 USD Yearly USD 135000.00 175000.00 YEAR
Job Description & How to Apply Below

Amazon is seeking a Sr. Controls Engineer to lead the design, integration, and optimization of automated systems that power our large-scale retail and e commerce fulfillment operations. In this role, you will own PLC, HMI, and SCADA solutions for conveyors, robotics, and material handling equipment, driving reliability, safety, and throughput in a fast-moving, customer-obsessed environment. You'll collaborate with operations, maintenance, and safety teams to troubleshoot complex issues, implement standards, and support commissioning of new systems.

Using data-driven insights, you will identify performance gaps and deliver continuous improvements. This role offers the opportunity to solve global-scale automation challenges, mentor junior engineers, and shape the next generation of Amazon's fulfillment technology in a culture that values innovation, ownership, and long-term impact.

Responsibilities

  • Design, program, and optimize automated control systems for high-volume retail fulfillment operations
  • Develop PLC, HMI, and SCADA solutions to improve reliability, throughput, and safety
  • Lead system integration of conveyors, robotics, and material handling equipment
  • Perform root-cause analysis and troubleshoot electrical and controls issues
  • Implement standards for controls architecture, documentation, and code quality
  • Collaborate with operations, maintenance, and safety teams on new initiatives
  • Support commissioning, testing, and startup of new equipment and lines
  • Use data analytics to monitor system performance and drive continuous improvement
  • Ensure compliance with electrical, safety, and cybersecurity standards
  • Mentor junior engineers and support vendor and contractor coordination

Required Skills

  • PLC programming (Allen-Bradley, Siemens, or similar)
  • HMI/SCADA development and configuration
  • Industrial networking (Ether
  • Net/IP, Profinet, TCP/IP)
  • Electrical design and reading schematics
  • Motion control and servo systems
  • Robotics and material handling automation
  • Control system troubleshooting and root-cause analysis
  • Data analysis for equipment performance (OEE, downtime)
  • Industrial safety systems and standards
  • Project leadership and cross-functional collaboration
Position Requirements
10+ Years work experience
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