Set-Up Operator Night Shift M-F

Job Title

Position Summary

Ensures the safe, efficient flow of pocket-coil production by setting up, monitoring, troubleshooting, and maintaining Lian Rou coilers, assembly equipment, and related roll-packing systems. Supports consistent product quality, accurate material control, and reliable equipment operation.

Essential Duties and Responsibilities

Equipment Setup, Operation, and Maintenance

• Respond to machine trouble lights, diagnose issues, and make appropriate adjustments to assembly equipment and coilers.
• Perform assembly-machine and coiler setups according to product specifications.
• Perform advanced coiler diagnostics to identify faulty valves, bearings, timing issues, and other conditions that may prevent production of a quality coil.
• Perform advanced coiler tuning, including re-timing equipment after cam changes.
• Independently complete advanced maintenance and repairs on assemblers and coilers within the scope of the position.
• Lubricate machine components as required, check oil levels, and prevent grease or oil from contacting finished product.
• Set up and operate the roll-pack machine; change roll-pack paper as needed.
• Refill the glue hopper and maintain required operating supplies.

Production and Material Flow

• Monitor the status of idle machines and ensure they are prepared to run when needed.
• Keep backup coiling wire and fabric staged near each machine to minimize downtime.
• Change fabric and wire rolls using a forklift, following all applicable safety procedures.
• Tag partially used wire rolls when removing them from a machine.
• Check machine locations for material variances and use the JDE system to transfer, record, and tag materials and finished product accurately.
• Transfer finished units from the kick-off table to a cart or roll-pack machine.
• Roll-pack finished units, wrap completed product as required, and move finished units using a hand cart or forklift.

Quality and Team Support

• Monitor coil size and quality throughout production.
• Verify that first-piece inspection has been completed before full production begins.
• Measure finished units and perform required quality checks.
• Monitor, sort, and repair coil strands with scissors as needed.
• Work with core-group members to ensure conforming product is produced and quality concerns are addressed promptly.

Additional Responsibilities

• Maintain a clean, safe, and organized work area throughout the shift and complete end-of-shift housekeeping.
• Maintain reliable attendance and punctuality; consistent presence is essential to the success of the position and the company.
• Work overtime, sometimes on short notice, when required to support production or respond to equipment breakdowns.
• Perform the duties of the position independently and seek assistance when conditions exceed training or authorization.
• Complete other job-related assignments as directed by the supervisor.

Qualifications

Education and Experience

• Education, training, and/or manufacturing experience sufficient to perform the essential functions of the position safely and effectively.

Knowledge, Skills, and Abilities

• Strong verbal communication and interpersonal skills.
• Ability to read and follow product specifications, setup instructions, work instructions, and quality requirements.
• Mechanical aptitude and demonstrated ability to troubleshoot, adjust, and repair production equipment.
• Ability to use measuring tools and recognize nonconforming coils or finished units.
• Ability to use JDE and related production-record systems accurately.
• Ability to work independently, prioritize equipment needs, and respond with urgency to production interruptions.

Physical Requirements

• Frequently stand, walk, bend at the waist, stretch, reach, twist, stoop, kneel, crouch, climb, or balance as job duties require.
• Use hands and fingers to handle, feel, assemble, adjust, and repair parts and materials.
• Lift, pull, push, or exert force up to 50 pounds.
• Use close vision, peripheral vision, depth perception, and the ability to adjust focus.

Work Environment

• Work near moving mechanical parts and in areas with vibration and potential electrical hazards.
• Regular exposure to moderate machine noise; hearing protection is required at all times in…