Instrumentation and Controls Engineer

Job Description

Do you have proven experience in PLC logic and programming with a desire for continued growth and development? We are currently hiring a Controls Engineer for our Fort Payne, AL manufacturing facility. In this role, you will be responsible for programming automation and controls systems involving PLCs (programmable logic controllers). This person will be the project technical lead and will be responsible for some project management activities with a strong knowledge of reading and developing electrical schematics using AutoCAD Electrical.

The ideal candidate will have a track record in programming leadership as well as the ability to develop and implement standard engineering practices while also providing detailed documentation upon project completion.

Heil Environmental, part of Environmental Solutions Group, is the industry leader in garbage truck body design and specialized refuse body manufacturing. Environmental Solutions Group encompasses industry-leading brands like Heil Environmental, Marathon, Bayne, The Curotto-Can, 3rd Eye, and Soft-Pak, to create a premier, fully integrated equipment group serving the solid waste and recycling industry. For more information, visit  ESG is a Dover Corporation operating company.

Dover is a diversified global manufacturer and solutions provider with annual revenue of approximately $7 billion. Recognized for our entrepreneurial approach, our team of over 23,000 employees takes an ownership mindset, collaborating with customers to redefine what’s possible.

• Setup, programming, testing, and implementation of computer control systems.
• Controls systems design, specification, programming, simulation and testing, and start-up assistance.
• Develop a computerized predictive and preventative maintenance program.
• Create and modify automation cells HMI screens and be able to diagnose and troubleshoot automatically controlled industrial HVAC and AMU.
• Manage projects related to the launch of Automated Robotic and PLC controlled manufacturing cells with seam tracking arc welding experience. Understand pneumatic and hydraulic circuits.
• PLC logic and programming with any of the following PLCs:
  Allen Bradley, Modicon, GE Fanuc, Siemens, Automation Direct, Mitsubishi, Omron, Aromat, Toshiba, HMI
• SCADA programming and configuration of any of the following software packages Wonderware, Rockwell, Intellution, GE Cimplicity, Ci-Tech, Iconics, Siemens, US Data, etc.
• Or mobile‑equipment controllers such as Vasso, HED, I/O Controls, Eco Mat, etc.
• Develop / design new processes for the least amount of cost and reduction of manpower.
• Take a leadership role for controls issues that occur during the shift, implementing a plan to correct and follow up of any required controls items from the other shifts.
• Provide training and guidance to maintenance staff and trades personnel related to PLC equipment.
• Interact directly with suppliers on all new model tooling, re-processing, and equipment kits.
• Determine the root cause of down time and implement error‑proofing to prevent them in the future.
• Read and correct electrical build prints, 1‑line electrical diagrams and schematics including hydraulic and pneumatic controlled process flow diagrams.
• Some travel may be required (10-15%) domestically.

• Engineering Degree with focus on Industrial Controls, Electrical Controls or advanced Electronics is required.
• 3+ years’ experience accompanied by Bachelor’s degree OR 1+ years’ experience accompanied by Master’s degree.
• Knowledge of plant manufacturing processes related to assembly, fabrication, machining, or welding.
• Ability to program PLCs, VSD, motor controls, develop and read instrumentation diagrams and ladder/relay logic and troubleshoot electrical systems.
• Experience creating and modifying automation cells HMI screens and should be capable to be able to diagnose and troubleshoot automatically controlled industrial HVAC and AMU.
• Previous experience with PLC logic and programming of any of the following PLCs:
  Allen Bradley, Modicon, GE Fanuc, Siemens, Automation Direct, Mitsubishi, Omron, Aromat, Toshiba, HMI; SCADA…