R&D Methods Engineer

Job Description

Make an Impact With Us

At Vallourec, we are seeking individuals whose passion and dedication match the strength and resilience of the steel we produce. The R&D Methods Engineer will assist in Quality Control, Validation, and Deployment of OCTG connections for field use.

Your Role at a Glance

• Lead risk assessment and risk index reduction Support digitalization effort with our Risk Assessment app (
  Power Apps
  ) with Dashboard (
  PowerBI
  ) in order to capture risk reduction after improvement implementation.
• Review and analyze lab efficiency indicator (OEE) based on technician’s hours, standards time and job’s scope of work. Publish OEE monthly report using Power
  
  BI.
• Analyze shop floor production problems and assist in troubleshooting
  , using root cause analysis methods.
• Keep close communication with shop floor to capture technicians’ suggestions and opportunities for improvement, which could lead to documentation and equipment update.
• Develop expertise in process methodology to assure conformity while continually improving productivity, quality, and cost savings.
• Lead equipment improvement and development (Implement best practices) (hardware, tooling, methods, innovation…).
• Study, propose, implement, and manage investment projects
  .
• Participate in working groups to improve R&D lab performances, cost savings and quality.
• Participate in investigation of Non-conformance and implementation of Corrective and Preventive action
• Create and keep up to date Standard Operating Procedures related to the assigned processes.
• Collect data from shop floor, propose solutions and actions plans; implement solutions to improve productivity, quality and cost savings.
• Manage projects with customized testing protocol for external or internal customers.
• Knowledgeable about data acquisition system (DAQ
  ) and testing instrumentation:
  Customize DAQ system for custom testing protocol (
  hardware and programming using
  Lab View
  ), connect and record test instrumentation to DAQ system and trouble shoot / improve existing DAQ equipment.
• Generate drawing and specification for upcoming tooling needs. Source the material needed to build the tooling internally or coordinate with subcontractor. Follow up with sub-contractor to ensure the tooling is being built to spec and are delivered on time.
• Design tooling required for prototyping and testing.
• Generate kitting packages (required tooling) for upcoming testing projects.
• Train prototyping and testing technicians
• Manage equipment calibration needs. Replace instrumentation as needed to ensure that all test data is recorded by compliant instrument. Support ME technician during the calibration processes of R&D lab equipment.
• Attend the pre-production and scheduling meeting and gather the required tool for each test. Elevate concerns if tooling cannot be ready on time.
• Support internal calibration of testing and prototyping equipment.

What Sets You Apart

We’re looking for individuals who bring the right mix of experience, mindset, and motivation:

• Bachelor of Science in Engineering is required,
  Mechanical or Industrial Engineering
• Minimum 2 years of experience in industrial environment.
• Proficient in Microsoft Office Suite (Word, Excel, PowerPoint, etc.) and Microsoft 365 (SharePoint, Power Apps, Power
  
  BI)
• Ability to create and to update CAD drawings (Solid Works is preferred).
• Ability to read blueprints.
• Ability to work on Data acquisition system – LabVIEW programing preferred
• Ability to organize and prioritize workload and to meet deadlines.
• Experience in electrical, plumbing, pneumatic, hydraulic systems preferred.
• Ability to read, write and speak well in English and possess strong analytical and interpersonal skills.
• Ability to understand and execute instructions through strong organizational skills and attention to detail.

What Powers Your Performance

Success in this role is driven by a strong mix of personal ownership, collaboration, and continuous improvement. We value team members who:

• Communicate clearly and constructively
• Collaborate effectively and contribute to team success
• Adapt to change with a positive, proactive mindset
• Take accountability and show initiative in their work
• Demonstrate reliability and pride…