Sr. Mechanical Engineer - Technical Project Lead

Boston Engineering is a technology-driven consulting firm that provides innovative engineering solutions to commercial and government clients. Headquartered in Waltham, Massachusetts, Boston Engineering specializes in product development, systems engineering, and technology commercialization, leveraging deep expertise in robotics, digital solutions, medical devices, diagnostic equipment, defense systems, and industrial automation.

The company integrates advanced technologies with practical engineering execution, delivering end-to-end services from concept through commercialization. Boston Engineering combines technical rigor, cross‑disciplinary teams, and proven processes to accelerate product development and to solve complex challenges. The company is ISO-certified and CMMC-certified, with a commitment to operational excellence, innovation, and measurable client outcomes. Its mission is to improve the way people work and live through innovative product development and novel engineering.

We are seeking an experienced, hands‑on mechanical engineer to work from our Houston, Texas office alongside a rapid prototyping and product development team. This role is ideal for someone who enjoys practical engineering, building and testing hardware, solving real‑world technical problems, and helping teams move quickly while improving engineering rigor over time.

This position combines mechanical design, prototyping, testing, technical project execution, and customer‑facing communication. You will help introduce practical engineering structure through day‑to‑day work, including design reviews, documentation, test planning, risk tracking, and requirements discipline in a way that supports the pace and flexibility of rapid prototype development.

This role will work closely with the R&D Systems Engineering Director, the Department Director, project teams, customers, and other key stakeholders across the product development space. The ideal candidate can bridge business and technical conversations, support day‑to‑day execution, and help turn early‑stage concepts into reliable, manufacturable solutions.

This role is intended to strengthen the connection between rapid prototyping, practical mechanical engineering, and disciplined product development execution. The successful candidate will help the team improve engineering structure through day‑to‑day project work, technical leadership, and example‑setting rather than through heavy process changes.

The goal is to maintain the flexibility, creativity, and speed of a rapid prototype environment while improving repeatability, technical documentation, risk awareness, and execution discipline as projects mature.

• Lead the mechanical design of innovative products from concept through prototype, validation, and transition toward production
• Perform engineering analysis, CAD design, prototyping, testing, and design verification
• Provide practical, hands‑on mechanical engineering support in rapid prototyping, laboratory, shop, and test environments
• Work closely with electrical, software, manufacturing, systems engineering, and test teams
• Balance rapid iteration with sound engineering judgment, product reliability, manufacturability, schedule, cost, and risk
• Help transition prototype concepts into more mature, repeatable, and manufacturable designs
• Mentor junior engineers and provide technical leadership across projects

• Support day‑to‑day project execution, task planning, issue resolution, and coordination across technical contributors
• Develop and maintain practical project schedules, estimates, resource plans, action lists, and decision records
• Identify technical and program risks and drive mitigation strategies with the appropriate project stakeholders
• Work closely with the R&D Systems Engineering Director, Department Director, and key product development stakeholders to align technical execution with business and customer needs
• Contribute and help drive design reviews, documentation, test planning, verification activities, and requirements discipline without slowing the pace of…