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Senior Equipment and Automation Engineer

Job in Houston, Harris County, Texas, 77246, USA
Listing for: Generac Power Systems Inc
Full Time position
Listed on 2026-08-30
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer, Maintenance Technician / Mechanic, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 110000 - 160000 USD Yearly USD 110000.00 160000.00 YEAR
Job Description & How to Apply Below

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?

Generac is seeking a Senior Equipment & Automation Engineer to serve as an on-site technical lead at a co-located Contract Manufacturer (CM) facility. In this Manufacturing Engineering team role, you will own the performance, reliability, and continuous improvement of Generac-owned and ‑developed automation lines and process equipment operating within the CM's plant, working cross-functionally with other onsite Generac personnel and product design engineering, supply chain, test engineering, product management, and CM stakeholders to launch, sustain, and improve some of the most advanced manufacturing equipment in the industry.

You will bring a broad, hands‑on skillset spanning mechanical troubleshooting and maintenance support, PLC and robotics programming, and process improvement. The ideal candidate brings deep strength in one or more of: PLC programming, robotics, vision systems, or HMI development, and is eager to build breadth across the rest through hands‑on collaboration with the broader Manufacturing Engineering team.

Key Responsibilities
  • Serve as the on-site automation and equipment engineering lead at the CM facility, representing Generac's interests on all matters related to Generac-owned automation lines and process equipment.
  • Sustain production operations by responding to and resolving equipment breakdowns quickly and efficiently to minimize downtime during core hours, and by training on‑site CM maintenance teams to resolve issues across other shifts.
  • Act as an active leader on the cross‑functional Manufacturing Engineering team, diagnosing equipment failures, driving root cause analysis, and improving Overall Equipment Effectiveness (OEE); lead equipment upgrades with a focus on serviceability, reliability, and process capability.
  • Program ladder logic and structured text across multiple PLC platforms (Allen‑Bradley/Rockwell preferred); program and teach industrial 6‑axis robots (FANUC preferred) to sequence complex, multi‑station machinery for pick‑and‑place, dispense, fastening, soldering, inspection/test, and conveyance applications.
  • Develop and improve equipment validation procedures, including calibration and qualification.
  • Serve as the expert‑level trainer on all machines in the production system, owning the technical knowledge level of CM technicians and providing hands‑on support to troubleshoot and resolve extended downtime situations.
  • Take initiative to create, implement, and continuously improve preventive and predictive maintenance documentation and schedules.
  • Participate in spare parts analysis and inventory strategy, including cost reduction, working with the CM's Spares team to RMA faulty components and communicating needs to equipment vendors.
  • Partner closely with CM plant personnel, production, and quality teams, as well as Generac engineering, to ensure equipment consistently meets safety, quality, and throughput targets.
  • Support capital equipment installations, upgrades, and commissioning activities, including Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
  • Champion a strong safety culture, ensuring all troubleshooting, maintenance, and improvement work complies with lockout/tagout, machine guarding, and other applicable safety standards.
Required Qualifications
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Manufacturing Engineering, or a related field (required).
  • 5+ years of experience in industrial automation, equipment engineering, or maintenance engineering within a manufacturing environment.
  • Hands‑on experience troubleshooting mechanical, electrical, and controls systems on automated production equipment; mechanical aptitude and comfort debugging a process or cell at the machine level.
  • Demonstrated experience programming, configuring, and troubleshooting industrial PLC systems.
  • Experience with industrial…
Position Requirements
10+ Years work experience
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