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Aluminum Metallurgist

Job in Hubbard, Trumbull County, Ohio, 44425, USA
Listing for: ELLWOOD Aluminum
Full Time position
Listed on 2026-09-02
Job specializations:
  • Engineering
    Materials Engineering, Quality Engineering, Process Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 120000 - 180000 USD Yearly USD 120000.00 180000.00 YEAR
Job Description & How to Apply Below
  • Process Optimization:
    Oversee and optimize aluminum melting, refining, alloying, and casting processes (including high-pressure die casting, permanent mold, or sand casting).
  • Technical Leadership:
    Serve as the subject matter expert (SME) for aluminum metallurgy, microstructural evaluation, and heat treatment protocols.
  • Quality & Compliance:
    Direct non-destructive testing (NDT) and destructive testing programs to guarantee product integrity and adherence to aerospace, automotive, or industrial specifications.
  • Failure Analysis:
    Lead complex root-cause failure analysis (RCFA) for casting defects (e.g., porosity, inclusions, hot tears) and implement robust corrective actions.
  • R&D and Innovation:
    Partner with product design teams to develop new aluminum alloys and evaluate emerging casting technologies to improve mechanical properties and reduce costs.
  • Mentorship:
    Guide and mentor junior engineers, metallurgists, and laboratory technicians on best practices in foundry metallurgy.
  • Verify raw material suppliers, including hardeners and scrap.
  • Assist purchasing manager in identification of new suppliers and assist with ongoing rating of such suppliers.
Metallurgist Position Details
  • Process Optimization:
    Oversee and optimize aluminum melting, refining, alloying, and casting processes (including high-pressure die casting, permanent mold, or sand casting).
  • Technical Leadership:
    Serve as the subject matter expert (SME) for aluminum metallurgy, microstructural evaluation, and heat treatment protocols.
  • Quality & Compliance:
    Direct non-destructive testing (NDT) and destructive testing programs to guarantee product integrity and adherence to aerospace, automotive, or industrial specifications.
  • Failure Analysis:
    Lead complex root-cause failure analysis (RCFA) for casting defects (e.g., porosity, inclusions, hot tears) and implement robust corrective actions.
  • R&D and Innovation:
    Partner with product design teams to develop new aluminum alloys and evaluate emerging casting technologies to improve mechanical properties and reduce costs.
  • Mentorship:
    Guide and mentor junior engineers, metallurgists, and laboratory technicians on best practices in foundry metallurgy.
  • Verify raw material suppliers, including hardeners and scrap.
  • Assist purchasing manager in identification of new suppliers and assist with ongoing rating of such suppliers.
Essential Duties and Responsibilities
  • Process Optimization:
    Oversee and optimize aluminum melting, refining, alloying, and casting processes (including high-pressure die casting, permanent mold, or sand casting).
  • Technical Leadership:
    Serve as the subject matter expert (SME) for aluminum metallurgy, microstructural evaluation, and heat treatment protocols.
  • Quality & Compliance:
    Direct non-destructive testing (NDT) and destructive testing programs to guarantee product integrity and adherence to aerospace, automotive, or industrial specifications.
  • Failure Analysis:
    Lead complex root-cause failure analysis (RCFA) for casting defects (e.g., porosity, inclusions, hot tears) and implement robust corrective actions.
  • R&D and Innovation:
    Partner with product design teams to develop new aluminum alloys and evaluate emerging casting technologies to improve mechanical properties and reduce costs.
  • Mentorship:
    Guide and mentor junior engineers, metallurgists, and laboratory technicians on best practices in foundry metallurgy.
  • Verify raw material suppliers, including hardeners and scrap.
  • Assist purchasing manager in identification of new suppliers and assist with ongoing rating of such suppliers.
Required Education And Experience
  • Education:

    Bachelor of Science (B.S.) degree in Metallurgical Engineering, Materials Science and Engineering, or a closely related engineering discipline is required. A Master’s (M.S.) or Ph.D. with a research focus on aluminum solidification or casting is highly preferred.
  • Experience:

    Minimum of 10 years of direct, hands‑on metallurgical engineering experience within an aluminum foundry or aluminum casting environment.
Certifications and Professional Alignments
  • Professional Engineer (PE):
    Licensed Professional Engineer credential is highly preferred.
  • ASQ

    Certifications:

    American Society for Quality…
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