Senior Process Engineer

Senior Plastics Processing Engineer

Senior Plastics Processing Engineer will lead the development, optimization, and troubleshooting of plastic injection molding manufacturing processes. This role focuses on improving production efficiency, ensuring product quality, managing a small team of engineers and technicians, and supporting the launch of new products and tooling. The ideal candidate will have in-depth experience with injection molding, material selection, and process validation aligned with ISO requirements for medical devices.

• Lead the design, development, and optimization of plastic processing methods, primarily in [injection molding / extrusion / blow molding / thermoforming].
• Evaluate and implement new tooling, materials, equipment, and processes to improve product quality and manufacturing efficiency.
• Utilize scientific molding principles and DOE (Design of Experiments) for process development and problem-solving.
• Manage and develop a team of process engineers and technicians, setting goals, providing coaching, conducting performance reviews, and fostering professional growth.
• Develop and maintain robust process documentation, including work instructions, validation protocols, and standard operating procedures.
• Train and mentor junior engineers and technicians in processing techniques and best practices.
• Stay up to date on the latest plastics technologies, materials, and industry trends to recommend improvements.
• Support continuous improvement initiatives (Lean, Six Sigma, etc.) across the plant.
• Ensure all processes comply with company policies, safety standards, and regulatory requirements (e.g., ISO, FDA, etc.).

• Bachelor’s degree in Plastics Engineering. (degree preferred but not required)
• 5+ years of experience in plastics processing, with a strong background in injection molding.
• Proven track record of process improvement and successful implementation of new materials or equipment.
• Demonstrated leadership and team management experience.
• Deep understanding of engineered polymer materials and behavior under processing conditions.
• Experience with simulation software (e.g., Moldflow, Solid Works Plastics) is a plus.
• Strong analytical, troubleshooting, and project management skills.
• Excellent communication and leadership abilities.
• Knowledge of regulatory and quality systems (e.g., ISO 13485, GMP, FDA) as applicable to the industry.

• RJG Master Molder or equivalent training