Senior Controls Engineer

THE COMPANY

Invio Automation is a leading provider of advanced automation solutions, serving high-growth markets including medical device and life sciences, renewable energy, mobility, logistics & fulfillment, and heavy industry. Our collaborative teams deliver mission-critical R&D pre-validation services that lay the foundation for full-scale automation systems—where precision, efficiency, and accuracy are essential to success. With ten locations across North America and a global network of partners, Invio maintains a strong presence in key regions where local service and support matter.

Invio’s proven portfolio of Industry 4.0 technology includes Autonomous Guided Vehicles (AGVs) for heavyweight applications, turnkey assembly lines, welding automation, lift-assist tools for safety-critical operations, robotic cells, multi-station assembly systems, bonding and welding technologies, vision systems, and precision dispensing solutions such as high-viscosity pumps, impulse bag sealing, and needle bending.

Working at Invio means making a direct impact on the future of American manufacturing. We are committed to improving the lives of those who partner with us by designing and integrating custom-engineered automation solutions that enhance safety, increase efficiency, and raise product quality for our customers.

A Senior Controls Engineer works alongside our operations and engineering teams to design, build, program and deploy custom automated equipment and solutions for every application, process and industry. Our goal is to exceed expectations and ensure our customers receive an exceptional experience. As a Senior Engineer within the department the largest and most complex projects will be yours to solve for success.

Additionally, mentorship of the team will be possible such that your years of experience can benefit the organization and junior members of the team.

• 10+ years of experience in automated controls systems for industrial manufacturing equipment
• Participate in design development and design reviews at all levels; proposal, standards, project
• Analyze customer requirements and translate requirements into an Automated Solution
• Manage technical solutions to minimize costs while meeting customer requirements as well as long-term reliability
• Coordinate with other departments as necessary to satisfy project requirements
• Work with the broader organization to drive continuous improvement in job process and optimization of build costs
• Provide industry-specific application knowledge and direction to team members
• Develop project requirements and design specifications
• Perform detailed system design, programming, implementation, and full testing of the automated solution
  • PLC logic, servo motion, and HMI development utilizing applicable software (A-B)
  • Design and Test of Hardwired and Digital Safety circuits
• Participate in system startup activities
• Diagnose problems with pneumatic and mechanical systems interfacing with electrical & electronic systems
• Develop tools and integration strategies to increase effectiveness and lower cost
• Investigate and suggest architecture and technology enhancements
• Follow and improve upon Invio processes and controls design standards
• Able to travel within the US (10% or less) and rarely internationally
• Other duties as assigned.

To perform this job successfully, an individual must be professional, proactive and positive, with internal and external customers and coworkers. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable the individuals with disabilities to perform the essential functions.

• Efficient using 2D AutoCAD Electrical to generate control system packages
• Functional electrical maintenance and advanced troubleshooting skills
• Competence in the industrial machinery controls design domain
• Experience with different fieldbus architectures such as Ethernet/IP, Modbus, ASCII
• Functional experience programming Servo and VFD drives
• Ability to work independently with little direction
• Familiar with international…