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Lead Process Development Engineer

Job in Huntersville, Mecklenburg County, North Carolina, 28078, USA
Listing for: Interactive Resources LLC.
Full Time position
Listed on 2026-07-15
Job specializations:
  • Engineering
    Quality Engineering, Process Engineer, Manufacturing Engineer, Validation Engineer
  • Manufacturing / Production
    Quality Engineering, Manufacturing Engineer, Validation Engineer
Salary/Wage Range or Industry Benchmark: 127500 - 172500 USD Yearly USD 127500.00 172500.00 YEAR
Job Description & How to Apply Below
Location:

Huntersville Type:
Direct Hire Job #11633

Salary: $150000

Location Type:
On-Site The Lead Process Engineer will lead the development, validation, transfer, and optimization of manufacturing processes supporting medical device products. This individual will serve as a technical leader responsible for process characterization, risk management, equipment qualification, manufacturing scale-up, and continuous improvement initiatives across internal manufacturing operations and external suppliers.

The ideal candidate will have extensive experience in regulated manufacturing environments and a proven track record of successfully bringing processes from development through commercial production while ensuring compliance with FDA and ISO standards.

Required Experience Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related technical discipline
10+ years of process engineering experience within medical device, pharmaceutical, or other FDA regulated environment

Working knowledge of FDA 21 CFR Part 820 and ISO 13485 requirements

Strong experience with process development, characterization, validation, and continuous improvement

Hands-on expertise executing IQ/OQ/PQ process validations and authoring validation protocols and reports

Experience leading Process FMEA activities, risk assessments, and root cause investigations

Preferred Experience Experience supporting manufacturing transfers, supplier process development, and new product introductions

Strong analytical and statistical problem-solving skills with experience utilizing Lean Manufacturing and Six Sigma methodologies

Ability to troubleshoot complex manufacturing processes and implement sustainable corrective actions

Sterilization and packaging validation experience

Minitab proficiency and process capability analysis

Fixture and tooling design experience

Lean Six Sigma certification

Experience with Microsoft Dynamics 365 or similar ERP systems
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