Manufacturing Process Engineer

Own the value stream processes for CNC machining of systems and standard components, drive spindle time optimization, improve scheduling, tool management, and continuous improvement initiatives across the manufacturing area.

• CNC Machining Process Ownership
  • Own mandate from raw stock to finished part release.
  • Drive spindle time optimization across turning, milling, and multi‑axis machining cells; eliminate unplanned idle time and non‑cutting activity.
  • Conduct time studies, cycle‑time analysis, and capacity modeling to identify constraints and quantify improvement opportunities.
  • Own and continuously improve machine scheduling practices using SAP CM25 (now deployed in Fiori); maintain accurate and realistic scheduling that supports delivery commitments without hidden capacity loss.
  • Champion use of the Siemens TMGR Tool Manager for tool presetting, tool life management, and structured tool building to make changeovers predictable and fast.
  • Define and enforce setup standards: part setup, work‑holding, first‑article verification, and handover documentation between shifts and operators.
  • Analyze and reduce machine downtime; drive OEE improvement using SI04 and SI01 (SYNCHRO Simplifier modules).
  • Partner with programmers on CAM strategy improvements, speeds, toolpath efficiency, and verified simulation via Vericut where applicable.
  • Lead root‑cause analysis on scrap, rework, and non‑conformances originating in machining; own corrective actions through to verified closure.
• Continuous Improvement & Lean Manufacturing
  • Serve as the Huntersville site’s SYNCHRO+ lead for the manufacturing area (CNC, fabrication, welding), peer to the Assembly SYNCHRO Lead.
  • Own the site’s annual performance against the global Bürkert SYNCHRO audit in manufacturing areas, including all six audit pillars.
  • Develop and execute a structured improvement roadmap between audit cycles; translate audit findings into measurable, time‑bound actions.
  • Drive active use of SYNCHRO tools: SIM
    12 for process deviation capture and escalation, SIM
    20 for workshop and improvement project management, SI01 for machine status monitoring, SI04 for OEE analysis, SI08 for digital machine handbook, and SIM
    31 for standard training and onboarding content.
  • Lead and facilitate improvement workshops (Kaizen, 5S, TPM, VSM) in the manufacturing environment; translate workshop outputs into documented standards that stick.
  • Own and maintain the manufacturing qualification matrix per SYNCHRO standards; identify training gaps and drive the qualification plan for machinists and operators.
  • Ensure annual instruction plans, familiarization plans, and SFM documentation (SFM boards, team meeting cadence, GoSee schedules) are current and compliant.
  • Act as the primary Huntersville contact for the global SYNCHRO team at HQ; communicate site performance, open measures, and escalation needs proactively.
• Production Documentation & Standards
  • Author and maintain Factory Standards (FSTs), work instructions, BOPs, control plans, and process flow documentation for all manufacturing processes.
  • Ensure SAP routing data (CM25 / Fiori) accurately reflects current process times, sequences, and resource assignments; own the routing master data for manufacturing.
  • Build and maintain digital machine handbooks in SI08 for production‑critical CNC equipment; ensure maintenance tasks, log entries, and inspection records are current.
  • Establish structured filing practices on the production drive per SYNCHRO Office standard; lead cleanup and standardization of legacy documentation.
  • Drive poka‑yoke implementation across machining setups and inspection processes to prevent defects before they occur.
• New Manufacturing Areas, Growth & Support
  • Support process development in welding operations, with growth…