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Lead Plastics Molding Process & Tooling Strategist

Job in Huntington, Cabell County, West Virginia, 25777, USA
Listing for: 100Hires, Inc.
Full Time position
Listed on 2026-10-04
Job specializations:
  • Engineering
    Manufacturing Engineer, Quality Engineering, Process Engineer, Injection Molding
Salary/Wage Range or Industry Benchmark: 90000 - 120000 USD Yearly USD 90000.00 120000.00 YEAR
Job Description & How to Apply Below
Ready to be the person everyone calls when a mold must run flawlessly?

Alcon’s purpose is simple and powerful: help people see brilliantly. Our Engineering team drives stronger quality, smarter processes, better products, optimized packaging, and resilient materials to make that purpose real. If leading injection molding strategy across global operations energizes you, let’s talk.

Is this you?

Do you architect precision mold tooling and tune scientific molding parameters until Cp Cpk and first pass yield tell the story you want?

Can you design for part geometry, material behavior, production volume, and cost efficiency without compromising reliability?

Have you led IQ OQ PQ validations, built robust DOEs, and closed the loop with crisp root cause analysis?

Are hot runners, auxiliary systems, and end of arm automation where you excel when challenges arise?

Do you enjoy transferring designs from R and D to manufacturing and scaling NPI to stable, compliant production?

What you will doOwn the design and development of high precision mold tooling and optimize molding processes for quality, reliability, and throughput

Approve improvements and validations across molds, tooling support systems, and molding equipment

Guide mold maintenance and qualification activities and troubleshoot molding machines and equipment

Drive investigations into process issues and deliver advanced improvements in tooling design and manufacturing techniques

Define and refine processes using capability studies, DOE, root cause analysis, and IQ OQ PQ validation

Lead molding trials, produce clear process documentation, and assess raw material impacts on molding performance

Work across functions to reduce defects, enhance mold performance, and lift production throughput

Evaluate emerging tooling technologies and auxiliary equipment to improve safety, efficiency, and cost Recommend capital, standardize tooling, and craft persuasive capital justifications

Steer NPI from concept through ramp up while managing timelines, risks, and cost targets

Partner with suppliers, contract manufacturers, and global teams to ensure robust lifecycle solutions

Mentor engineers and technicians in molding, tooling, and process development best practices

Ensure compliance with medical device regulatory, safety, and quality requirements

Maintain documentation, change control, and quality compliance across internal and external systems

Honor GxP by following SOPs, capturing accurate records, and enforcing rigorous quality control

Champion continuous improvement and operational excellence

What you bring

Bachelor’s Degree or equivalent directly related experience path: high school plus 13 years, Associate’s plus 9 years, M.S. plus 2 years, or PhD plus 0 years

Fluent in English5 years of relevant experience

Work hours:

Exempt, 40 hours per week, Monday – Friday, 8:00 AM EST – 5:00 PM ESTTravel up to 10 percent

Onsite role Relocation is available

Sponsorship is not available

Preferred profile

Engineering degree, with Plastics or Mechanical preferred yet other disciplines considered

Mastery of scientific molding

Hands on success troubleshooting and optimizing molding processes and equipment IQ OQ PQ validation experience

Hot runner systems expertise and troubleshooting skills

Automation troubleshooting, including EOA tooling

Experience with process monitoring systems

Experience with contact and non contact dimensional inspection

Experience in medical device or other regulated industries

Your toolkit

Injection Molding Machine Husky Where you will shine

Troubleshooting Industrial Automation Equipment Process Engineering Injection Molding Experience Thrive at Alcon Work with teammates to share standard processes and lessons learned

Grow with focused development opportunities

Advance our mission to deliver innovative products that improve sight and lives

Enjoy a robust benefits package including health, life, retirement, flexible time off for exempt associates, PTO for hourly associates, and more Explore your impact at
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