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Lead Hardware-in--Loop Engineer

Job in Huntsville, Madison County, Alabama, 35824, USA
Listing for: AeroVironment
Full Time position
Listed on 2026-06-19
Job specializations:
  • Engineering
    Systems Engineer, Electrical Engineering, Aerospace / Aviation / Avionics, Electronics Engineer
Salary/Wage Range or Industry Benchmark: 133500 - 189525 USD Yearly USD 133500.00 189525.00 YEAR
Job Description & How to Apply Below
Position: Lead Hardware-in-the-Loop Engineer

Worker Type:
Regular

Job Description

The Hardware-in-the-Loop (HWIL) Lead will be responsible for the architecture, development, integration, and deployment of NGCM HWIL systems supporting Guidance, Navigation & Control (GNC), avionics, and missile subsystem validation. This role owns the full lifecycle of HWIL system development from requirements definition through integration, test, and customer deployment. This individual will lead a small multidisciplinary team and serve as the technical interface between GNC, systems engineering, propulsion, and program management.

Key Responsibilities
  • HWIL Architecture & System Design
    • Define HWIL system architecture for NGCM baseline and future variants
    • Draft hardware and software requirements for HWIL drawers and subsystems
    • Develop Interface Control Documents (ICDs), Functional Block Diagrams (FBDs), Wiring Diagrams (WDs), and Test Procedures
    • Ensure configuration control of all HWIL technical data packages (TDPs)
  • Integration & Test
    • Design, build, test, and deploy complete HWIL systems
    • Lead integration of avionics, GEU, seeker, CAS, and propulsion interfaces into HWIL environment
    • Support TRR, ATP, and QTP events
    • Develop validation and verification (V&V) strategies for GNC algorithms
  • Program & Technical Leadership
    • Lead and manage HWIL engineering team (electrical, software, integration)
    • Develop Basis of Estimate (BOE) for new scope and IRAD efforts
    • Support Integrated Master Schedule (IMS) planning and execution
    • Coordinate staffing and resource planning for HWIL activities
  • Customer & Capture Support
    • Interface with Army, RCCTO, and industry partners
    • Support OTA proposals and technical white papers
    • Provide technical inputs for future NGCM derivative capture efforts
    • Travel to partner sites for HWIL deployment and integration support
Required Qualifications
  • Bachelor's degree in Electrical Engineering (Master's preferred)
  • 8+ years experience in electrical hardware design and avionics integration
  • Direct experience designing, building, and deploying HWIL systems
  • Experience leading small engineering teams
  • Background in missile or hypersonic systems preferred
  • Experience with:
    • Avionics hardware lifecycle management
    • Configuration Management (ECO, DCO, NCR, MRB, ERB processes)
    • Environmental qualification testing (ATP/QTP)
    • OTA proposals and technical capture efforts
  • Strong working knowledge of:
    • Controls systems and GNC integration
    • Electrical system design & hardware integration
    • Technical data package development
Desired Qualifications
  • Experience developing HWIL systems for missile flight hardware
  • Familiarity with trajectory analysis, radar modeling, or MATLAB-based analysis tools
  • Prior hiring manager or section lead experience
Clearance Level

Secret

Salary Range

$133,500 - $189,525

ITAR Requirement

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction.

Please understand that any job offer that requires approval of an export license will be conditional on Aero Vironment’s determination that it will be able to obtain an export license in a time frame consistent with Aero Vironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee.

See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits

Aero Vironment offers an excellent benefits package including medical, dental, vision, 401K with company matching, a 9/80 work schedule, and a paid holiday shutdown. For more information about our company benefit offerings please visit

EEO Statement

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. Aero Vironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

Citizenship Requirement

U.S. Citizenship is required. Secret or Top Secret clearance, or the ability to obtain a clearance is desired.

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