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Sr. Safety Engineer

Job in Huntsville, Madison County, Alabama, 35824, USA
Listing for: AeroVironment, Inc.
Full Time position
Listed on 2026-07-26
Job specializations:
  • Engineering
    Safety Engineer, Systems Engineer
Salary/Wage Range or Industry Benchmark: 133500 - 203750 USD Yearly USD 133500.00 203750.00 YEAR
Job Description & How to Apply Below
Position: Sr. Staff Safety Engineer

We are seeking an experienced Senior Staff Safety Engineer to lead system safety activities for a family of Unmanned Systems supporting defense and commercial applications. In this role, you will:

  • Lead system safety analyses and documentation for complex unmanned aircraft systems, including weaponized configurations, in accordance with MIL-STD-882 and related standards.
  • Collaborate with systems engineering, design, integration, test, and program management to ensure safety requirements are properly derived, implemented, and verified and hazards are identified, mitigated, and verified.
  • Represent safety in customer, internal, and external design and safety reviews, presenting safety analyses and recommendations.
  • Serve as a Subject Matter Expert (SME) in system safety, mentoring junior engineers and improving safety processes and tools across the organization.
  • Develop and maintain the System Safety Program in accordance with MIL-STD-882E (or latest revision), including plans, analyses, tracking, and reporting.
  • Plan and perform system safety analyses, including (as applicable):
    Preliminary Hazard Analysis (PHA) Functional Hazard Analysis (FHA) System Hazard Analysis (SHA) Subsystem Hazard Analysis (SSHA) Software/System-of-Systems safety assessments as needed
  • Perform Failure Modes, Effects, and Criticality Analyses (FMECA) and other reliability/safety-related analyses to support hazard identification and mitigation.
  • Derive, allocate, and track safety requirements from top-level system and mission requirements down to subsystems, software, and interfaces.
  • Develop and maintain system safety-related documents and deliverables, which may include:
    • System Safety Management Plan (SSMP) or System Safety Program Plan (SSPP)
    • Safety Assessment Report (SAR)
    • Hazard Tracking System / Hazard Log
    • Hazardous Materials Management Plan (HMMP)
  • Work closely with design teams to identify and implement design mitigations for identified hazards and verify that mitigations are effective.
  • Integrate safety considerations into system architecture, CONOPS, mission threads, and operational procedures.
  • Support test planning and execution to validate safety requirements and verify closure of hazard controls, including participation in test readiness reviews and post-test assessments.
  • Present safety analyses, findings, and recommendations at technical and program reviews (e.g., SRR, PDR, CDR, TRR, safety boards, and weapon system safety reviews).
  • Coordinate and interface with customer safety organizations, weapon system safety boards, fuze/safety boards, and relevant government agencies as required.
  • Drive continuous improvement of system safety processes, templates, tools, and training within the engineering organization.
Basic Qualifications
  • Bachelor’s degree in Systems Engineering, Mathematics, Computer Science/Engineering, Electrical Engineering, Aerospace, Mechanical Engineering, or related field; or an equivalent combination of education, training, and experience.
  • Ability to obtain and maintain a U.S. DoD Secret security clearance.
  • 8+ years of relevant safety and/or weapons system safety experience.
  • Travel up to 15% to support customer meetings, design reviews, integration, and test events.
  • Demonstrated experience applying MIL-STD-882E (or later) in a defense or aerospace environment, including planning and execution of hazard analyses and tracking of mitigations.
  • Hands-on experience with:
    Hazard analyses (e.g., PHA, FHA, SHA, SSHA). FMECA or similar reliability/safety analysis methods.
  • Authoring and maintaining safety documentation such as:
    System Safety Management/Program Plan (SSMP/SSPP) Safety Assessment Reports (SAR) Hazard Logs / Hazard Tracking System Environmental / Hazardous Materials Management Plan (HMMP) or equivalent.
  • Experience presenting system safety content and artifacts at technical and program reviews (e.g., SRR, PDR, CDR, TRR, safety boards).
  • Experience working in a collaborative, multidisciplinary engineering environment and effectively communicating safety-related issues, risks, and mitigations to engineering leadership and program stakeholders.
  • Ability to perform in a fast-paced, deadline-driven environment where small teams…
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