Controls Development Engineer

Controls Development Engineer

We are seeking a Controls Development Engineer to design and develop advanced control systems for CAT machines, focusing on features that directly impact machine performance. This role involves model-based design, system simulation, control algorithm development, and testing across various platforms, including MiL, SiL, HiL, and on-machine validation.

• Develop and implement control systems for machine functionalities such as:

  • Speed Control

  • Retarding Control

  • Economy Modes

  • Operator Assistance (ADAS, ease-of-operation features)

• Gather and document control system requirements.

• Model plant dynamics and develop control strategies using MATLAB/Simulink/Stateflow.

• Synthesize controllers and validate performance via simulations and real-world testing.

• Deploy controllers and tune system performance for production implementation.

• Work with Autosar for embedded software development and integration.

• Conduct thorough DFMEA, develop test plans, and execute validation processes.

• Troubleshoot, diagnose, and resolve system issues.

• Perform data analysis on time series data to optimize control algorithms.

• Report on development progress and test results.

• MATLAB / Simulink / Stateflow

• Vector Tools, CANape

• Autosar

• Git / Ivy for version control and dependency management

• Google Test for Software-in-the-Loop (SiL) testing

• Strong problem-solving and engineering mindset; ability to frame and brainstorm solutions.

• Experience with model-based development (MBD) and control system design.

• Hands-on experience in embedded software development within Simulink.

• Understanding of automotive or heavy machinery control systems.

• Experience in testing and validation:
  MiL, SiL, HiL, lab testing, and on-machine verification.

• Ability to work in an innovative and dynamic environment where engineers take ownership of their work.

• Not just a tester or coder; must be a problem solver with a proactive approach to engineering challenges.