Manufacturing Engineer - Castbond

Position

Manufacturing Engineer – Castbond. Working Pattern:
Onsite 9/80.

Location:

Indianapolis, IN.

The role provides engineering analysis for the design, development, and implementation of Castbond manufacturing processes and oversees project management to meet business milestones.

• Develop and implement manufacturing processes for Castbond components, including 5‑axis high‑speed milling, EDM, laser, pECM, diffusion bonding, and GOM inspection.
• Create the full technical documentation package for Castbond manufacturing processes (MVA, Routing, Technical Instructions, NX Models/Drawings, NC programs).
• Collect process data and analyze using established statistical software.
• Understand impacts of machining and bonding processes on material properties of single‑crystal castings.
• Provide project management for Castbond manufacturing engineering projects.
• Ensure processes are in full compliance with Health, Safety, and Environment standards.
• Act as Technical Authority for processes within area of accountability.
• Act as MEA where applicable.
• Plan, manage, and communicate project activities including schedules, resources, costs, and timelines.
• Work with local experts and business experts to ensure technical aspects of manufacturing processes and digital systems are understood and accounted for as required.
• Capture and utilize lessons learned.
• Identify, document, and share best practice, including participation in relevant Communities of Practice.
• Responsible for self‑development to meet required competencies for the role.
• Continuously seek to expand knowledge and experience to increase effectiveness in undertaking existing and new activities.
• Provide coaching and technical support to others within their area of competence.

• Associate’s degree in Engineering with 4+ years of experience in Manufacturing Engineering.
• Bachelor’s degree in Engineering with 2+ years of experience in Manufacturing Engineering.
• Master’s degree in Engineering.
• Ph.D. in Engineering.
• 6+ years’ experience in Manufacturing Engineering in lieu of a degree.
• U.S. citizenship required.

• Experience with multiple machining disciplines (e.g., turning, milling, drilling, grinding).
• Experience with Teamcenter, Siemens NX modelling, drafting and manufacturing, and Vericut.
• Experience with Fixed Process Control, Method Verifications, FAIr, Aerospace Manufacturing Standards.
• Experience with non‑conformance management, root‑cause analysis, mini‑tab, and standardized problem‑solving tools.
• Experience with process control implementation via production system tools (PFMEA, control plans, control limits, etc.).

Rolls‑Royce is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any protected characteristics.

We offer development opportunities, competitive salary, and exceptional benefits. These include bonus, employee support assistance, employee discounts, a 9/80 compressed workweek, relocation assistance (if applicable), and a comprehensive Total Rewards package (health, dental, vision, disability, life, flexible spending account, health savings account, 401(k) with company match, Employee Assistance Program, paid time off, paid holidays, paid parental and family care leave, tuition reimbursement, and long‑term incentive plan).

July 31, 2026