Controls Engineer

Job Title:

Controls Engineer

Job Description

The Controls Engineer provides engineering support for electrical and control systems within a next-generation lithium-ion battery manufacturing operation. This role focuses on the hardware and software of process control systems and associated instrumentation, ensuring reliable, efficient, and safe operation of production equipment. The position combines hands-on troubleshooting with design, modification, and continuous improvement of automation systems, offering the opportunity to work in a dynamic, evolving environment where processes are still being developed and refined.

Responsibilities

* Provide engineering support for electrical and control systems across the facility, focusing on process control hardware, software, and associated instrumentation.

* Ensure timely repair of equipment and perform maintenance, repair, adjustment, and optimization of automation and control systems for plant machinery and equipment.

* Design, modify, and maintain control systems for manufacturing equipment, including installation, testing, and repair of electrical circuits.

* Ensure all PLC and software control systems in the facility operate properly by diagnosing, troubleshooting, and correcting issues as they arise.

* Participate in the development of functional design specifications for capital projects, including sensing strategies, hardware and component selection, robust control strategies, reliable safety systems, and operator-friendly HMIs.

* Take an active role in continuously improving production control systems and components to increase capacity, flexibility, and overall operational efficiency.

* Lead or support the design and implementation of production equipment integration, and assist in developing accurate, well-defined process parameters.

* Assist in training operating personnel in principles of unit operations, process control, controls usage, maintenance practices, and safety procedures.

* Support maintenance teams by evaluating equipment repairs and procedures, including assessment of replacement parts to ensure optimal performance and reliability.

* Operate computer-assisted engineering and design software and tools to perform control system design, analysis, and documentation tasks.

* Prepare and maintain detailed documentation of existing and new systems, including diagrams, sketches, prints, schematics, functional specifications, and version control records.

* Collaborate with engineers, vendors, and other stakeholders to discuss existing and potential engineering needs, projects, and product improvements.

* Analyze system requirements, capacity, cost considerations, and internal or external customer needs to determine project feasibility and develop comprehensive system plans.

* Inspect electronic equipment, instruments, products, and systems to verify conformance to specifications, safety standards, and applicable codes or regulations.

Essential Skills

* At least 2+ years of professional experience in PLC and controls troubleshooting.

* Proficiency in troubleshooting electrical systems and diagnosing issues in automation and control environments.

* Ability to program PLCs by modifying and updating existing code and logic, even if not developing programs from scratch.

* Hands-on experience wiring and setting up sensors and related instrumentation for industrial automation.

* Strong controls engineering experience with exposure to programming, modification, and maintenance of control systems.

* Capability to work independently and proactively tackle projects and tasks from start to completion.

* Comfort using computer-assisted engineering and design software for control system tasks.

* Ability to read, interpret, and create electrical schematics, diagrams, and related technical documentation.

* Strong analytical skills to evaluate system requirements, capacity, and cost to determine project feasibility.

* Attention to detail and commitment to safety, quality, and adherence to applicable codes and standards.

Additional

Skills & Qualifications

* Experience with Mitsubishi PLCs, particularly in environments where Mitsubishi platforms are predominant.

* Familiarity…