Controls Engineer

Job Title:

Commissioning Engineer

Job Description

This role focuses on Level 1 commissioning of material handling equipment, with a strong emphasis on motorized driven roller (MDR) conveyor systems and associated control architectures. You will configure, test, and validate MDR control systems, safety I/O, and industrial networks to ensure reliable and safe operation of automated conveyor solutions.

Responsibilities

+ Perform Level 1 commissioning activities for conveyor and material handling systems, with a focus on MDR conveyor control.

+ Configure and validate 24

VDC MDR conveyor control systems, including setup and tuning of MDR control cards.

+ Commission ECC MDR control systems and modular sortation (mod sort) equipment, ensuring all components operate according to design specifications.

+ Conduct detailed I/O checks, including verification of input and output signals for all field devices and control elements.

+ Perform E-Stop checks and validations to confirm proper safety system operation and compliance with required safety standards.

+ Verify MDR control functionality, including start/stop logic, zone control, accumulation, and fault handling.

+ Set up and configure Safety I/O modules, including safety device integration and safety configuration validation.

+ Configure Ethernet/IP networks for MDR control cards and other control devices, ensuring robust and reliable communication.

+ Implement and troubleshoot CANBus networks for MDR control systems, including addressing, communication, and diagnostics.

+ Use Rockwell/Allen-Bradley control platforms (including Rockwell 5000) to support commissioning, testing, and adjustments.

+ Document all testing, verifications, and commissioning results using provided test forms and project documentation standards.

+ Collaborate with controls engineering and commissioning teams to resolve issues identified during testing and bring systems to operational readiness.

+ Support PLC programming-related commissioning tasks as needed, including minor logic changes or configuration adjustments.

+ Ensure all work follows established safety procedures and contributes to a safe working environment during commissioning activities.

+ Provide clear status updates and feedback on commissioning progress, issues, and completed tests to project stakeholders.

Essential Skills

+ Hands-on commissioning experience with material handling equipment, specifically Level 1 commissioning of conveyor systems.

+ Strong experience with 24

VDC MDR (motorized driven roller) conveyor control systems.

+ Practical experience with ECC MDR controls and modular sortation (mod sort) systems.

+ Proficiency in conducting I/O checks, including verification of inputs, outputs, and field device wiring.

+ Experience performing E-Stop checks and safety validation for automated systems.

+ Ability to verify MDR control operation, including functional testing and troubleshooting.

+ Familiarity with Safety I/O modules and safety configuration for industrial control systems.

+

Experience with Ethernet/IP network configuration for MDR control cards and other industrial control devices.

+ Experience working with CANBus networks for MDR control systems.

+ Commissioning experience with Allen-Bradley / Rockwell Automation platforms, including Rockwell 5000.

+ Experience in controls engineering or controls-related roles, including exposure to PLC programming and troubleshooting.

+ Experience in material handling equipment (MHE) environments, particularly conveyor and MDR-based systems.

+ Ability to accurately document testing and verification results using standardized test forms and procedures.

+ Willingness and ability to travel extensively as required by the role.

Additional

Skills & Qualifications

+ Level 1 and Level 2 commissioning experience in industrial or material handling environments.

+

Experience with Rockwell 5000 software and related Allen-Bradley hardware platforms.

+ Prior experience with MDR-based conveyor systems in high-throughput distribution or logistics environments.

+ Experience in commissioning, PLC programming, and controls engineering, including integration of safety and communication networks.

+ Strong…