Bar Machine and Roll Mill Operator Job Harlan Iowa USA,Manufacturing / Production

Position: 8-Bar Machine and Roll Mill Operator
Location: Harlan

This is a hands-on manufacturing role within the 8 Bar Machine and Roll Mill Department, supporting machine setup, daily production, scheduling, and continuous improvement initiatives. This position is ideal for a dependable, self-directed individual with a strong focus on quality and safety. Training is available!

Duties:
Including but not limited to:

Assist with machine setup, daily production, and scheduling
Support continuous improvement projects and initiatives
Set up, operate, and maintain equipment including:
- 8-Bar Safelec processor
- Cover machine with print number coder
- Cover cut-to-length saw
- Curve bar equipment (8-Bar, Hevi-Bar, and C-Channel)
- Roll mills (8-Bar, cap roll mill c-track, cluster bar, Safelec
  2)
- Package machine, punch press, and cut-off dies
Thorough knowledge of 8-Bar department workflow
Perform expansion building, bar curving, wire cutting, and special order handling
Operate forklifts and overhead cranes within capacity limits
Use Bridgeport mills, punch presses, and a variety of hand tools
Set up and operate punch presses, drill presses, saws, sanders, wire strippers, and cutters
Troubleshoot and repair issues involving air, hydraulic, and electrical systems with minimal supervision
Perform and schedule preventative maintenance on equipment
Measure, mark, and cut materials to required specifications
Construct pallets, boxes, and crates using appropriate tools and materials
Operate table and radial saws
Safely transport and position materials using overhead cranes, chains, slings, and spreader bars
Inspect raw materials, in-process, and finished products for quality
Select materials according to engineering blueprints and work orders
Accurately count and identify parts by size, measurement, and description
Read and interpret blueprints, work orders, pick lists, and instructions
Detect and report equipment issues, defective materials, and abnormal conditions
Read job specifications to determine machine adjustments and material requirements
Adjust machines based on job specifications and material requirements
Monitor machine operations and identify defects or malfunctions
Measure work pieces to verify accuracy
Perform minor machine maintenance (oiling, tooling care, etc.)
Assist operators with setup, stacking, marking, packing, and transporting finished goods
Use roll forming charts and inspect tooling for wear
Remove and replace tooling efficiently
Use measuring instruments including tape measures, dial calipers, micrometers, squares, and protractors
Maintain accurate timecards, work orders, and documentation
Maintain a clean and organized work area
Follow all safety procedures including lockout/tagout and quality standards
Identify opportunities to reduce setup and production time
Support 5S initiatives and continuous improvement efforts
Uphold safety, quality, and organizational policies and values
Perform other duties as assigned

Skills and Qualifications:

2-5 years of roll mill or machine setup experience preferred (training available)
Ability to read and interpret blueprints
Experience working in a quality-focused environment
Strong problem-solving skills
Good communication skills

Education & Experience:

High school diploma or GED required, or 1-3 months of related experience/training, or equivalent combination

Additional Qualifications:

Ability to read and interpret safety rules, operating instructions, and manuals
Ability to write routine reports and communicate effectively
Basic math skills including addition, subtraction, multiplication, division, fractions, decimals, ratios, and percentages
Ability to apply common sense and follow written or verbal instructions

Certifications:

Must be willing and able to complete in-house forklift and overhead crane certification
Training provided; certification required prior to operating equipment

Competencies:

Technical & Analytical Skills:

Ability to read and interpret blueprints, workflows, and process requirements
Proficient in using measuring instruments and determining proper tolerances
Strong technical aptitude with a focus on continuous learning and skill development

Problem Solving & Continuous Improvement:

Identifies and resolves problems in a timely manner; develops alternative solutions
Participates in team-based problem solving and identifies print or process errors
Seeks opportunities to improve quality, efficiency, and overall processes
Demonstrates creative thinking and contributes ideas for improvement

Quality & Safety Focus:

Demonstrates accuracy, thoroughness, and commitment to quality standards
Follows safety procedures and promotes a safe work environment
Identifies and reports unsafe conditions or practices

Communication & Teamwork:

Communicates effectively both verbally and in writing
Responds well to questions and participates in team discussions and meetings
Works collaboratively, gives and receives feedback, and supports team success
Focuses on resolving conflict constructively and remains open to new ideas

Work Ethic & Professionalism:

Demonstrates dependability, accountability, and…