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CAE Model Build Engineer – Vehicle; ANSA Expert

Job in Irvine, Orange County, California, 92713, USA
Listing for: Pentangle Tech Services | P5 Group
Full Time position
Listed on 2026-06-13
Job specializations:
  • Engineering
    Systems Engineer, Engineering Design & Technologists
Salary/Wage Range or Industry Benchmark: 100000 - 125000 USD Yearly USD 100000.00 125000.00 YEAR
Job Description & How to Apply Below
Position: CAE Model Build Engineer – Full Vehicle (ANSA Expert)

We are seeking an experienced CAE Model Build Engineer with deep expertise in Full Vehicle (FV) model build using ANSA
, covering domains such as Crash & Safety, Durability, NVH, and Vehicle Dynamics
. The candidate will be responsible for building, validating, and managing large-scale FE models, ensuring accuracy, robustness, and consistency with OEM standards and simulation requirements.

Key Responsibilities
  • sLead Full Vehicle FE model build activities from CAD data to solver-ready models
  • Execute pre-processing, assembly, meshing, and connections in ANS A for multiple analysis disciplines
  • Work closely with simulation engineers to deliver validated, clean, and consistent models for Safety, Durability, NVH, and Dynamics simulations
  • Develop and maintain model build templates, macros, and automation scripts to enhance productivity and repeatability
  • Conduct model integrity checks (mass balance, connectivity, boundary conditions, material & property validation)
  • Interface with Design, CAD, and CAE domain leads to resolve geometry, assembly, and connectivity issues
  • Support solver deck generation (LS-DYNA, Nastran, Abaqus, Opti Struct, etc.) and ensure compliance with project setup guidelines
  • Participate in model correlation and validation exercises with test data where applicable
  • Manage model data, revisions, and documentation within PLM/CAE data management systems (e.g., Teamcenter, Sim Manager)
  • Provide mentoring and technical support to junior engineers on ANSA best practices and model build methodology
Technical Skills Requir
  • ed Expert-level proficiency in ANSA (full vehicle assembly, connections, submodel creation, part management, scripting
  • Hands-on experience with Safety (Crash), Durability (Static/Fatigue), NVH (Modal/Frequency), and Dynamics (Ride & Handling) model build
  • Working knowledge of solvers such as LS-DYNA, Nastran, Abaqus, or Opti Struc
  • Strong understanding of FE modeling principles, element quality checks, contact definitions, and loadcase management
  • Familiar with material modeling, joints, fasteners, adhesives, and spot weld representation
  • Exposure to automation tools or scripting languages (Python, ANSA scripts, tcl
  • Experience in CAE data management systems (Teamcenter, Sim Manager, or equivalent
Preferred Qualificati
  • on Bachelor’s or Master’s degree in Mechanical / Automotive / Aerospace Engineering
  • ng.

    Experience with OEM-level full vehicle model integration or supplier-level model build support
  • rt.

    Knowledge of CAD to CAE workflows, model correlation, and DVP&R process
  • es.

    Familiarity with multi-domain vehicle simulation environments and cross-functional collaborations
  • on.

    Prior involvement in CAE harmonization or process automation projects will be a plus
Soft Sk
  • Strong analytical and problem-solving ability
  • Excellent communication and cross-functional collaboration skills
  • Ability to work independently with minimal supervision and deliver high-quality output under tight timelines
  • Strong documentation and configuration management discipline
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