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Senior Process Engineer

Job in Irvine, Orange County, California, 92713, USA
Listing for: Nikkiso Clean Energy & Industrial Gases
Full Time position
Listed on 2026-08-22
Job specializations:
  • Engineering
    Process Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 85000 - 120000 USD Yearly USD 85000.00 120000.00 YEAR
Job Description & How to Apply Below

Company Overview

Nikkiso Clean Energy & Industrial Gases is a leading provider of cryogenic pumps, heat exchangers, process systems, services, and solutions for the LNG and industrial gases industry. We are a subsidiary of Nikkiso Company Ltd, a leading industrial manufacturer headquartered in Tokyo, Japan, with over $1.5 B in annual revenue, 8000 + employees worldwide, and publicly traded on the Tokyo Stock Exchange.

Company

Overview

Nikkiso Clean Energy & Industrial Gases is a leading provider of cryogenic pumps, heat exchangers, process systems, services, and solutions for the LNG and industrial gases industry. We are a subsidiary of Nikkiso Company Ltd, a leading industrial manufacturer headquartered in Tokyo, Japan, with over $1.5 B in annual revenue, 8000 + employees worldwide, and publicly traded on the Tokyo Stock Exchange.

Job

Overview

The Senior Process Engineer leads process system design and technical definition for skid-mounted and modular process packages in an EPC execution environment. This role is responsible for developing and validating the process design basis, ensuring system operability, and integrating process requirements across mechanical, I&C, and package design. A core responsibility of this role is ownership of process simulation models, ensuring that simulation results are accurate, validated, and fully aligned with design deliverables, vendor data, and operating philosophy.

The position requires strong experience in oil & gas, LNG, cryogenic, or industrial gas systems, with the ability to translate simulation outputs into practical, fabrication-ready engineering solutions.

Responsibilities Process Design & System Definition
  • Develop and lead:
    • Process Design Basis
    • PFDs (Process Flow Diagrams)
    • P&IDs (Piping & Instrumentation Diagrams)
    • Heat & Material Balances
    • Utility balances
    • Line sizing calculations
    • Relief and flare calculations
  • Define operating philosophy including startup, shutdown, turndown, and upset conditions
  • Ensure accurate representation of process control strategies within P&IDs
Process Simulation (Core Responsibility)
  • Develop, own, and maintain steady-state and dynamic process simulation models using:
    • Aspen HYSYS
  • Validate simulation models against:
    • Design basis
    • Vendor data
    • Operating conditions
  • Perform sensitivity studies and optimization analyses
  • Generate simulation-based deliverables including:
    • Stream tables
    • Equipment duty calculations
    • Control strategy inputs
  • Support dynamic simulation where required for control philosophy validation
  • Ensure alignment between simulation outputs and engineering deliverables (PFDs, datasheets, P&IDs)
Engineering Deliverables
  • Develop and review:
    • Process datasheets (equipment, valves, instruments)
    • Control narratives (in coordination with I&C)
    • Cause & effect inputs
    • Process calculations and reports
  • Ensure consistency between simulation models and issued documentation
Integration & Coordination
  • Work closely with Mechanical, I&C, and Design teams to ensure:
    • Equipment sizing aligns with simulation outputs
    • Control philosophy reflects process dynamics
    • Layout supports operability and maintainability
  • Participate in HAZOP, design reviews, and interdisciplinary coordination
Vendor & Package Integration
  • Define process requirements for vendor packages
  • Review vendor process design, calculations, and performance guarantees
  • Validate vendor data against simulation assumptions
  • Ensure seamless integration of vendor systems into overall process package
Fabrication & Execution Support
  • Ensure process design is aligned with skid fabrication constraints
  • Support FAT, commissioning, startup, and troubleshooting
  • Resolve process-related issues during fabrication and operation
Standards & Compliance
  • Ensure compliance with industry standards and client specifications
  • Support safety, operability, and reliability reviews
Qualifications
  • Bachelor’s degree in Chemical Engineering
  • 10–15+ years of experience in oil & gas, LNG, cryogenic, or EPC industries
  • Advanced proficiency in process simulation tools (Aspen HYSYS, Aspen Plus, Uni Sim)
  • Strong experience linking simulation outputs to engineering deliverables
  • Experience with skid-mounted systems and modular design
  • Strong understanding of ENGINEERING workflows
Preferred…
Position Requirements
10+ Years work experience
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