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Senior Electronics Design and Characterization Engineer – Zonal BMS
Job in
Irvine, Orange County, California, 92713, USA
Listed on 2026-09-17
Listing for:
Jobtailor
Full Time
position Listed on 2026-09-17
Job specializations:
-
Quality Assurance - QA/QC
Test Engineer, Electronics Engineer
Job Description & How to Apply Below
- Develop detailed design verification and characterization test plans and requirements for all phases of ECU programs
- Execute characterization testing plans according to project milestones
- Own test coverage reports and analysis
- Perform bench-level characterization at IC and PCBA levels, including driver behavior, output limits, switching characteristics, wetting current, inrush, inductive kickback, current sense accuracy, quiescent and sleep current, and thermal derating
- Characterize protection and diagnostic behavior across fault conditions and verify correct ECU diagnostics
- Lead electronic fuse testing for Zonal ECUs, including I2T characterization, temperature repeatability, and correlation to design intent
- Provide early design and testability feedback to design engineers
- Support creation and presentation of Design for Testability reports
- Follow characterization schedules and communicate status with upper management and cross-functional teams
- Write Python automation scripts and instrumentation drivers, using AI coding agents while owning code quality, review, and validation
- Use AI tooling to analyze characterization datasets, identify variation and failures, and develop design or test recommendations
- Work with software engineers to flash, test, and troubleshoot firmware
- Participate in cross-functional root-cause analysis of non-compliance test results and drive findings to closure
- BS/MS or equivalent work experience in Electrical Engineering or related field
- 7+ years of experience in electronics design, characterization and validation testing
- Experience using oscilloscopes, power supplies, electronic loads, digital multimeters, DAQ, source measure units, current probes, and switch matrices
- Strong understanding of Electrical Engineering fundamentals and circuit analysis
- Experience in scripting and data analysis using Python
- Demonstrated use of AI tools such as Claude, Claude Code, Copilot, Cursor, or similar to write and refactor test code and analyze characterization data, with sound judgment about human verification
- Preferred: hands-on characterization experience with zonal/body controllers, power distribution or e-fuse modules, or motor/actuator drivers
- Preferred: familiarity with low-level firmware and C programming
- Preferred: experience with Altium Designer
- Preferred: working knowledge of vehicle electrical systems and communication buses including Ethernet, SPI, CAN, LIN, and SENT, plus UDS and XCP diagnostic protocols
- Preferred: experience developing automated test setups
- Preferred: experience designing custom PCBAs, load emulation boards, or high-current test fixtures
- Preferred: practical understanding of automotive power fundamentals including load dump, transient immunity, inrush, inductive kickback, current sensing, grounding, thermal derating, and measurement uncertainty
- Preferred: familiarity with ISO 26262 functional safety concepts and ASIL characterization evidence
- Preferred: experience in Databricks or similar environments
- Preferred: proficiency with LTspice, PSpice, or SIMetrix
Demonstrates extensive experience in electronics design, characterization, and validation testing, with a strong focus on developing and executing detailed test plans. Proficient in using Python for automation and data analysis, while applying AI tools for code writing and test recommendations.
Highest-signal resume keywords- Electronics Design
- Characterization Testing
- Python Scripting
- AI Tool Utilization
- Electrical Engineering Fundamentals
- Characterization Testing
- Circuit Analysis
- Test Plan Development
- Data Analysis
- Firmware Troubleshooting
- Automated Test Setups
- Custom PCB Design
- Load Emulation
- High-Current Testing
- Fault Condition Analysis
- Cross-Functional Communication
- Root-Cause Analysis
- Feedback Provision
- Automotive Power Fundamentals
- ISO 26262
- ASIL Characterization
- Vehicle Electrical Systems
- Communication Buses
- Zonal ECUs
- E-Fuse Modules
- Motor Drivers
- Diagnostic Protocols
- Thermal Derating
- Oscilloscopes
- Power Supplies
- Digital Multimeters
- Altium Designer
- LTspice
- PSpice
- SIMetrix
- Databricks
- AI Coding Agents
- Instrumentation Drivers
Position Requirements
10+ Years
work experience
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