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Senior Electronics Design and Characterization Engineer – Zonal BMS

Job in Irvine, Orange County, California, 92713, USA
Listing for: Jobtailor
Full Time position
Listed on 2026-09-17
Job specializations:
  • Quality Assurance - QA/QC
    Test Engineer, Electronics Engineer
Salary/Wage Range or Industry Benchmark: 150000 - 190000 USD Yearly USD 150000.00 190000.00 YEAR
Job Description & How to Apply Below
  • Develop detailed design verification and characterization test plans and requirements for all phases of ECU programs
  • Execute characterization testing plans according to project milestones
  • Own test coverage reports and analysis
  • Perform bench-level characterization at IC and PCBA levels, including driver behavior, output limits, switching characteristics, wetting current, inrush, inductive kickback, current sense accuracy, quiescent and sleep current, and thermal derating
  • Characterize protection and diagnostic behavior across fault conditions and verify correct ECU diagnostics
  • Lead electronic fuse testing for Zonal ECUs, including I2T characterization, temperature repeatability, and correlation to design intent
  • Provide early design and testability feedback to design engineers
  • Support creation and presentation of Design for Testability reports
  • Follow characterization schedules and communicate status with upper management and cross-functional teams
  • Write Python automation scripts and instrumentation drivers, using AI coding agents while owning code quality, review, and validation
  • Use AI tooling to analyze characterization datasets, identify variation and failures, and develop design or test recommendations
  • Work with software engineers to flash, test, and troubleshoot firmware
  • Participate in cross-functional root-cause analysis of non-compliance test results and drive findings to closure
Requirements
  • BS/MS or equivalent work experience in Electrical Engineering or related field
  • 7+ years of experience in electronics design, characterization and validation testing
  • Experience using oscilloscopes, power supplies, electronic loads, digital multimeters, DAQ, source measure units, current probes, and switch matrices
  • Strong understanding of Electrical Engineering fundamentals and circuit analysis
  • Experience in scripting and data analysis using Python
  • Demonstrated use of AI tools such as Claude, Claude Code, Copilot, Cursor, or similar to write and refactor test code and analyze characterization data, with sound judgment about human verification
  • Preferred: hands-on characterization experience with zonal/body controllers, power distribution or e-fuse modules, or motor/actuator drivers
  • Preferred: familiarity with low-level firmware and C programming
  • Preferred: experience with Altium Designer
  • Preferred: working knowledge of vehicle electrical systems and communication buses including Ethernet, SPI, CAN, LIN, and SENT, plus UDS and XCP diagnostic protocols
  • Preferred: experience developing automated test setups
  • Preferred: experience designing custom PCBAs, load emulation boards, or high-current test fixtures
  • Preferred: practical understanding of automotive power fundamentals including load dump, transient immunity, inrush, inductive kickback, current sensing, grounding, thermal derating, and measurement uncertainty
  • Preferred: familiarity with ISO 26262 functional safety concepts and ASIL characterization evidence
  • Preferred: experience in Databricks or similar environments
  • Preferred: proficiency with LTspice, PSpice, or SIMetrix
Core Competencies

Demonstrates extensive experience in electronics design, characterization, and validation testing, with a strong focus on developing and executing detailed test plans. Proficient in using Python for automation and data analysis, while applying AI tools for code writing and test recommendations.

Highest-signal resume keywords
  • Electronics Design
  • Characterization Testing
  • Python Scripting
  • AI Tool Utilization
  • Electrical Engineering Fundamentals
Hard Skills
  • Characterization Testing
  • Circuit Analysis
  • Test Plan Development
  • Data Analysis
  • Firmware Troubleshooting
  • Automated Test Setups
  • Custom PCB Design
  • Load Emulation
  • High-Current Testing
  • Fault Condition Analysis
Soft Skills
  • Cross-Functional Communication
  • Root-Cause Analysis
  • Feedback Provision
Industry Keywords
  • Automotive Power Fundamentals
  • ISO 26262
  • ASIL Characterization
  • Vehicle Electrical Systems
  • Communication Buses
  • Zonal ECUs
  • E-Fuse Modules
  • Motor Drivers
  • Diagnostic Protocols
  • Thermal Derating
Tools & Technologies
  • Oscilloscopes
  • Power Supplies
  • Digital Multimeters
  • Altium Designer
  • LTspice
  • PSpice
  • SIMetrix
  • Databricks
  • AI Coding Agents
  • Instrumentation Drivers
Position Requirements
10+ Years work experience
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