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Product Development Scientist

Job in Johnson City, Washington County, Tennessee, 37601, USA
Listing for: Genie Matthews and Associates
Full Time position
Listed on 2026-07-01
Job specializations:
  • Engineering
    Research Scientist, Materials Engineering, Process Engineer, Quality Engineering
  • Research/Development
    Research Scientist
Job Description & How to Apply Below
Position: Product Development Scientist*

Scientist For New Product Development

Our client needs a highly motivated and innovative Scientist to join their New Product Development team. Will also develop new formulations, optimize manufacturing processes, and validate product performance from the lab to pilot-scale production. Their main focus will be in areas of Polyethylene (PE) separators, Absorbed Glass Mat (AGM) materials, Silica-filled rubber separators, autoclaved vulcanized rubber separators. Prefer Lead-acid systems Li-Ion a plus.

Responsibilities:
  • Optimize manufacturing processes including extrusion, pore formation, and coating technologies to enhance separator permeability, mechanical strength, and electrical resistance.
  • Utilize Design of Experiments (DOE) to structure and execute comprehensive testing protocols to evaluate separator-level attributes (surface chemistry, wet ability, pore structure) and their impact on cell performance.
  • Lead programs for incremental product and quality improvement using tools; DOE, problem solving tools such as root cause analysis and EVOP (evolutionary optimization)
  • Evaluate separator performance focusing on ER, acid displacement, dendrite suppression, and oxidation stability.
  • Utilize advanced analytical equipment (FIB-SEM, CT scanning, mercury porosimetry) to analyze material microstructure and failure mechanisms.
  • Collaborate with cross-functional teams (Manufacturing, Sales, Quality) to transfer new products from the laboratory into pilot-scale and commercial production.
Requirements:
  • BS degree required, advanced degree preferred;
    Materials Science, Chemical Engineering, Polymer Science, or related field.
  • 5 + years in R&D focused on polymers, porous membranes, or separator technology.
  • Polyethylene (PE) separators, Absorbed Glass Mat (AGM) materials, Silica-filled rubber separators, autoclaved vulcanized rubber separators.
  • Strong understanding of polymer physics, surface chemistry, and electrochemical transport mechanisms in porous materials.
  • Hands-on capability with extrusion, polymer compounding, and coating technologies.
  • Expertise with material characterization tools: SEM, DSC, TGA, Porosimetry, Tensile testers ICP.
  • Travel domestically and Internationally to internal plants, customers and conferences.
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