Sr Engineering Specialist

Sr Engineering Specialist

Location(s):
Kansas City, KS, US

Purpose of the Job:
Consistent with My Leadership Accountabilities the Manufacturing Engineer is accountable to establish and maintain process recipes for operating lines in order to safely produce products that consistently meet codes, specifications, and customer requirements at the lowest cost. The Manufacturing Engineer is accountable to continuously improve the glass making process to eliminate waste, improve safety, reduce cost, increase capacity and productivity, and improve the product.

Reports to:

Plant Technical Leader

Live the OC Safety and Sustainability stands, adhere to the safety responsibilities

• Ensuring a safe, clean and environmentally compliant work environment and building a culture where safety is a first priority
• Ensuring that all control plans, work instructions, and other procedures related to the technical operation of the production lines ensure the safety of employees
• Developing risk assessments for critical tasks
• Metrics:
  Implement a personal safety action plan and review with leader Safety metrics – RIR, first aids, near misses, SAFE and Critical 6 Leader Safety Standard Work and Hazard

Knowing Our Customers

• Identifying, understanding, and teaching others the Critical Product Characteristics required to provide our customers with a quality product
• Developing and implementing procedures and systems to ensure products consistently meet or exceed customer expectations
• Supporting experiments or trials for new and existing products to ensure they meet our customer's fitness for use
• Metrics:
  Customer FFU Schedule Attainment Quality Assurance Process Performance

Quality Assurance Process Performance

• Conducting process audits to review Critical Product Characteristics and Critical Process Variables and implementing sustainable corrective actions for process shifts or upsets
• Determining process consistency and capability (Cpk)
• Implementing control charting schemes for Critical Process Variables based on ISBMS and S&T specifications
• Developing and implementing Operator Control Plans to ensure that all products meet specifications at the lowest cost
• Identifying and eliminating common causes of product and process variation (troubleshooting)
• Analyzing product and process data, providing feedback and making recommendations to optimize performance
• Identifying and implementing process improvements and best practices. Improvements may originate from S&T, ISBMS, or other facilities
• Implementing corrective actions for issues surfaced through quality complaints and hold tags
• Coaching, counseling, and training all employees on process control
• Establishing processes for all critical tasks and audit for adherence and compliance
• Partner with maintenance to resolve equipment issues
• Identifying and requesting capital funding for equipment, modifications, etc.
• Metrics:
  Operational Efficiencies – CE, OI, Mix Adjusted Pack Rate Critical Product Characteristics and Critical Process Variables Cost Metrics Audit for Environmental Compliance

• Educating primary employees in the manufacturing process and process control procedures
• Partnering with employees to develop and implement Operator Control Plans
• Partnering with Maintenance to develop and implement Operator Based Care plans for equipment to ensure employee understanding and ownership
• Metrics:
  Individual Goals and Objectives Presence of Operator Control Plans Employee Training Plans

Minimum Qualifications:

• Bachelors degree in Engineering

Experience:

• Minimum of 2 years experience in a manufacturing or technical environment
• Completion of an engineering related Development Program or similar experience preferred

Knowledge, Skills & Abilities:

• Understands customer needs, product specifications, basic cost drivers and the Critical Process Variables (CPVs) that impact these elements
• Understands and works with basic principles of engineering
• Understands statistical concepts including trial design, data analysis, control charts, process capability and design of experiments to drive process improvements
• Understands basic elements of producing fiberglass including…