Senior Staff Electrical Engineer - Electrical Assembly

Senior Staff Electrical Engineer, Electrical Assembly

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.

Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today's world demands.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter.

At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

The Senior Staff Electrical Engineer, Electrical Assembly is responsible for overseeing the end-to-end manufacturing and electrical integration of large-scale data center Generators and Enclosures. This role ensures that all internal wiring, control panels, and power distribution systems are assembled to the highest standards of safety and quality before leaving the factory. You will lead a team of electrical assembly technicians, providing technical guidance, performing quality audits, and driving continuous improvement in the assembly process.

Work Mode:
Onsite

Location:

Kenosha facility to start (initial ~6 months to stand up the process at site), then primary location at Mosel facility at N7650 County Rd LS, Sheboygan, WI, 53083.

Specific Responsibilities:

• Standards Adherence:
  Ensure all enclosure wiring and industrial control panels comply with UL 508A, NFPA 70 (NEC), and NFPA 79 standards.
• Quality Auditing:
  Perform point-to-point wiring inspections and verify crimp/solder integrity according to IPC/WHMA-A-620 standards.
• Testing Oversight:
  Supervise factory acceptance testing (FAT), including continuity testing, insulation resistance (megger) testing, and ground-bond testing.
• Documentation:
  Review and sign off on production redlines, ensuring all as-built documentation accurately reflects the final assembly.

• Skill Development:
  Conduct hands-on training for staff on complex wiring methods, proper tool usage (e.g., hydraulic crimpers, torque wrenches), and blueprint reading.
• Safety Leadership:
  Enforce strict adherence to LOTO (Lockout/Tagout) procedures and PPE requirements within the electrical assembly bay.

• Process Improvement:
  Identify bottlenecks in the assembly flow and lead Kaizen events or Lean initiatives to reduce waste and improve cycle times.
• Material Coordination:
  Work with the supply chain team to ensure all electrical components (breakers, busbars, wire harnesses) are staged and ready for production.
• Root Cause Analysis:
  Lead investigations into any electrical failures found during testing to prevent recurrence in future builds.

Requirements:

• Bachelor of Science in Electrical Engineering Required (ABET Accredited).
• Minimum 5–10 years in industrial electrical assembly or manufacturing. Advanced ability to read and interpret complex electrical schematics, P&IDs, and mechanical GA drawings. Deep understanding of the National Electrical Code (NEC) as it pertains to industrial machinery and equipment.
• Experience with Modular Data Center (MDC) assembly or large-scale power skids preferred
• Proficiency in Lean Manufacturing principles (VSM, 5S, Standard Work)…